• 플랜트 저널
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• 제15권4호
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• pp.36-42
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• 2019

최근 환경 규제 정책 강화에 따른 입지 제약발생으로 발전소 부지가 높아지고 냉각수 관로의 길이가 증가되어 냉각수 계통 내 수격현상이 심화된다. 이는 발전소 안정성에 심각한 영향을 주게 된다. 본 연구에서는 수두가 높은 1,000 MW급 대용량 석탄화력발전소 냉각수계통에 대한 안정성을 확보하고자 비정상상태 1차원 해석 상용 소프트웨어인 LIQT 7.2을 사용하여 과도현상을 분석하고, 수격현상을 저감하기 위해 수격방지장치를 개별 및 조합 적용하여 성능특성에 대한 효과를 예측하였다. 수격방지 장치를 설치하지 않고 펌프가 불시 정지되었을 경우 발생하는 냉각수 서지압력은 펌프 출구 측에서 가장 크게 나타났다. 이러한 냉각수계통의 서지압력을 저감시키는 가장 효과적이고 간단한 방법은 펌프 보호를 위해 필수적 장치인 유압구동역류방지밸브에 진공파괴밸브를 조합한 것이다.

• 설비공학논문집
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• 제29권10호
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• pp.530-537
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• 2017

Scales generated inside pipes cause negative effects on heat transfer performance, pressure loss and flow rate due to increased thermal resistance and reduced flow cross-sectional area. If these scales are not prevented or eliminated, thermal-fluid performance of the facilities can be deteriorated, or in extreme cases, accidents such as explosion due to overheating can occur. There are two ways to remove the scales, physically and chemically. Removing the scales physically needs specific machines which are expensive, and removing them chemically may provoke corrosion or shorten the age of the facilities. In this study, an eco-friendly pipe scale cleaner using natural organic acid is developed by applying the concept of a limestone cave generation. The manufactured scale cleaner is applied to remove the scales in industrial, water heating and urinal pipes. The results show that this cleaner removes scales more effectively and safely compared to existing scale treatments. Scale removal efficiencies of this work is 1.2~10.7 times for industrial pipes and 1.8~15.5 times for boiler water heating pipes higher than those of conventional cleaners.

• Advances in aircraft and spacecraft science
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• 제5권4호
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• pp.499-513
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• 2018

One of the major problems in glass fiber reinforced epoxy (GFRE) composite pipes is the durability under water absorption. This condition is generally recognized to cause degradations in strength and mechanical properties. Therefore, there is a need for an intelligent system for detecting the absorption rate and computing the mass of water absorption (M%) as a function of absorption time (t). The present work represents a new non-destructive evaluation (NDE) technique for detecting the water absorption rate by evaluating the dielectric properties of glass fiber and epoxy resin composite pipes subjected to internal hydrostatic pressure at room temperature. The variation in the dielectric signatures is employed to design an electrical capacitance sensor (ECS) with high sensitivity to detect such defects. ECS consists of twelve electrodes mounted on the outer surface of the pipe. Radius-electrode ratio is defined as the ratio of inner and outer radius of pipe. A finite element (FE) simulation model is developed to measure the capacitance values and node potential distribution of ECS electrodes on the basis of water absorption rate in the pipe material as a function of absorption time. The arrangements for positioning12-electrode sensor parameters such as capacitance, capacitance change and change rate of capacitance are analyzed by ANSYS and MATLAB to plot the mass of water absorption curve against absorption time (t). An analytical model based on a Fickian diffusion model is conducted to predict the saturation level of water absorption ($M_S$) from the obtained mass of water absorption curve. The FE results are in excellent agreement with the analytical results and experimental results available in the literature, thus, validating the accuracy and reliability of the proposed expert system.

• 한국해양공학회지
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• 제13권2호통권32호
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• pp.99-107
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• 1999

Boiler high-temperature pipelines such as main steam pipe, header and steam drum in fossil power plants are degraded by creep damage due to severe operationg conditions which are high temperature and high pressure for an extended period time. Such material degradation leads to various component failures causing serious accidents at the plants. Conventional measurement techniques such as replica method, electric resistance method, and hardness test method have such disadvantages as complex preparation and measurement procedures, too many control parameters, and therefore, low practicality and they were applied only to component surfaces with good accessibility. In this paper, artificial creep degradation test and ultrasonic measurement for their creep degraded specimens have been carried out for the purpose of evaluation for creep damage which can occur in high-temperature pipeline of fossil power plant. Absolute measuring method of quantitative ultrasonic measurement for material degradation was established, and long term creep degradationtests using life prediction formula were carried out. As a result of ultrasonic tests for crept specimens, we confirmed that the sound velocity decreased and the attenuation coefficient linearly increased in proportion to the increase of creep fractiin(${\phi}$c).

• 한국가스학회지
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• 제26권6호
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• pp.16-23
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• 2022

본 연구에서는 디스크와 인장시험 등을 통해 수소취성에 대한 재료 특성을 평가하고자 하였다. 이를 위해 니켈 당량이 28.5 이상인 합금 조성과, 이와 유사한 상용 합금 조성 2종에 대해 합금을 제조하였고, 각 합금은 진공유도용해로(Vacuum Induction Melting, VIM)에서 개발 합금(이하 #1)과 상용 배관(이하 각각 #2, #3)을 재용해하여 주조재로 제조하였고, 주조 합금은 단조 및 압연하여 판재로 제조하였다. 디스크형태의 시편은 0.1~1000 bar/min의 속도로 수소와 헬륨으로 가압하여 파열압력을 측정하여 수소에 대한 특성을 평가하였고, 전기화학적 방법으로 수소처리한 인장시편과 비교군에 대해 항복강도, 인장강도, 연신률, 단면적 감소율을 확인하였다. 또한 인장시편은 주사전사현미경을 통해 파단면을 확인하였다. 디스크파열시험과 수소처리 한 시편의 인장시험을 통해, 본 연구를 통해 개발된 강종의 경우 상용 강종과 비교하여 유사한 수소취성 특성을 갖고 있음을 확인하였고, 파단면 또한 미세한 두께의 벽개파괴 특성을 보였지만 기계적 강도에 큰 영향을 미치지 않음에 따라 개발된 고질소 스테인리스강은 내수소취성이 우수한 것으로 평가 할 수 있었다.

• 한국터널지하공간학회 논문집
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• 제20권6호
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• pp.1177-1192
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• 2018

본 연구의 목적은 한랭지역에서 운영 중인 터널구조물의 누수를 유도배수하기 위하여 기존 유도배수시스템을 향상시키는 것이다. 유도배수시스템은 유도배수판, 방수재료인 Hotty-gel, Hotty-gel 돌출 방지판, 공압타카, 고정핀, 집수관, 유도배수관, 철망 및 뿜어 붙임 모르타르로 구성되어 있다. 유도배수시스템은 현장 적용성 및 시공성을 평가하기 위하여 재래식 콘크리트 라이닝 터널에서 시험 시공되었다. 재령 7일, 14일, 21일, 28일, 2개월, 3개월, 4개월, 5개월, 6개월, 7개월 및 8개월에 약 1,000 ml의 붉은색 물을 유도배수시스템 배면에 주입하여 유도배수시스템의 방수과 유도배수 성능을 평가하였다. 현장 성능 평가 실험이 진행된 8개월 동안 터널이 위치한 지역의 일일 평균 온도는 $-16.0~25.6^{\circ}C$로 측정되었고, 일일 최저 온도는 $-21.3^{\circ}C$, 일일 최고 온도는 $30.8^{\circ}C$였다. 유도배수시스템의 유도배수판에서는 누수가 발생하지 않았지만 재령 14일부터 유도배수관에서 누수가 발생하였다. 유도배수관 누수는 고압의 공압타카와 고정핀 사용으로 두께 0.2 cm인 연성플라스틱 재질의 유도배수관이 변형되었고, 누수 방지를 위한 Hotty-gel의 두께와 폭이 충분하지 않아서 발생한 것으로 판단된다.

• 대한토목학회논문집
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• 제34권1호
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• pp.9-16
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• 2014

최근 수중폭발로 인한 구조물의 충격응답에 대한 연구는 매우 높은 비용과 소요시간, 민감한 환경문제 등으로 인하여 실제 시험보다는 컴퓨터를 통한 수치해석적 연구가 활발히 진행되어 왔다. 또한 시뮬레이션의 기술 향상과 더욱 정교해진 기능들로 수치 시뮬레이션의 효율성이 증가되었을 뿐 아니라 그 신뢰성까지 증가하였다. 본 연구에서는 유체 표면의 Acoustic Pressure와 구조물 표면 변위의 적절한 관계를 다루는 구조-유체 상호작용(FSI : Fluid-Structure Interaction), 수중폭파 형태를 결정하는 유체의 깊이와 폭발물과 구조물 사이의 거리에 대한 파라미터를 상용 유한요소 프로그램인 ABAQUS에 적용한 시뮬레이션 값과 실험적 이론 값 비교에 중점을 두었다. 수중폭발로 인한 파이프의 충격테스트 응답 분석은 ABAQUS/Explicit을 사용하여 수행되었고, 시간이력에 따른 충격하중, Acoustic Pressure, 타격지점의 응력, 속도, 변형에너지 등 ABAQUS CAE에서 결과를 나타내었다.

• 한국자동차공학회논문집
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• 제18권5호
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• pp.136-144
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• 2010

Exhaust gas recirculation (EGR) is an emission control technology allowing significant NOx emission reduction from light-and heavy duty diesel engines. The future EGR type, dual loop EGR, combining features of high pressure loop EGR and low pressure loop EGR, was developed and optimized by using a commercial engine simulation program, GT-POWER. Some variables were selected to control dual loop EGR system such as VGT (Variable Geometry Turbocharger)performance, especially turbo speed, flap valve opening diameter at the exhaust tail pipe, and EGR valve opening diameter. Applying the dual loop EGR system in the light-duty diesel engine might cause some problems, such as decrease of engine performance and increase of brake specific fuel consumption (BSFC). So proper EGR rate (or mass flow) control would be needed because there are trade-offs of two types of the EGR (HPL and LPL) features. In this study, a diesel engine under dual loop EGR system was optimized by using design of experiment (DoE). Some dominant variables were determined which had effects on torque, BSFC, NOx, and EGR rate. As a result, optimization was performed to compensate the torque and BSFC by controlling start of injection (SOI), injection mass and EGR valves, etc.

• 한국정밀공학회지
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• 제25권7호
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• pp.116-123
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• 2008

In the fossil power plant, the reliability of the components which consist of the many welded parts depends on the quality of welding. The residual stress is occurred by the heat flux of high temperature during weld process. This decreases the mechanical properties as the strength of fatigue and fracture or causes the stress corrosion cracking and fatigue fracture. Especially, the accidents due to the residual stress occurred at the weld parts of high-temperature and high-pressure pipes and steam headers. Also, the residual stress of the welded part in the recently constructed power plants has been brought into relief as the cause of various accidents. The aim of this study is the measurement of the residual stress using the x-ray diffraction method. The merits of this are more accurate and applicable than other methods. The materials used for the study is P92 steel for the use of high temperature pipe on super critical condition. The variables of tests are the post-weld heat treatment, the surface roughness and the depth from the original surface. The test results were analyzed by the distributed characteristics of the full width at half maximum intensity (FWHM) in x-ray diffraction intensity curve and by the relation of hardness with FWHM.

• 한국전기전자재료학회논문지
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• 제14권9호
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• pp.707-713
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• 2001

As the integrated circuit device shrinks to smaller dimensions, chemical mechanical polishing (CMP) process was requirdfo the global planarization of inter-metal dielectric (IMD) layer with free-defect. However, as the IMD layer gest thinner, micro-scratches are becoming as major defects. However, as the IMD layer gets thinner, micro-scratches are becoming as major defects. Micro-scratches are generated by agglomerated slurry, solidified and attached slurry in pipe line of slurry supply system. To prevent agglomerated slurry particle from inflow, we installed 0.5${\mu}{\textrm}{m}$ point of use (POU) filter, which is depth-type filter and has 80% filtering efficiency for the 1.0${\mu}{\textrm}{m}$ size particle. In this paper, we studied the relationship between defect generation and polished wafer counts to understand the exact efficiency fo the slurry filteration, and to find out the appropriate pad usage. Our experimental results showed that it sis impossible to prevent defect-causing particles perfectly through the depth-type filter. Thus, we suggest that it is necessary to optimize the slurry flow rate, and to install the high spray bar of de-ionized water (DIW) with high pressure, to overcome the weak-point of depth type filter.