• Title/Summary/Keyword: High precision stage

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A Position Decision of Photo Sensor using a PZT Nano Positioning Stage (PZT 나노 스테이지를 이용한 광센서의 위치결정)

  • Cha, Young-Youp
    • Journal of Institute of Control, Robotics and Systems
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    • v.22 no.4
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    • pp.271-275
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    • 2016
  • For machining systems like the motor driven linear stage which have high precision positioning with a long stroke, it is necessary to examine the repeatability of the reference position decision. Though piezo (PZT) actuator driven linear stages have high precision feed drivers and a short stroke, they have some limitations for reference position decisions if they have not been equipped with an accurate home sensor. This study was performed to examine the repeatability for home position decision of a EE-SX671 photo sensor as a home switch by using piezo actuator driven linear stages and capacitance probe.

Creep Characteristic of the Polymethyl Methacrylate(PMMA) at Stresses and Temperatures (응력과 온도에 따른 아크릴(PMMA)의 크리프특성)

  • Kang, Suk-Choon
    • Journal of the Korean Society for Precision Engineering
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    • v.28 no.12
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    • pp.1403-1410
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    • 2011
  • Creep characteristic is an important failure mechanism when evaluating engineering materials that are soft material as polymers or used as mechanical elements at high temperatures. One of the popular thermo-elastic polymers, Polymethyl methacrylate(PMMA) which is used broadly for engineering polymer, as it has excellent mechanical and thermal properties compared to other polymers, was studied for creep characteristic at various level of stresses and temperatures. From the experimental results, the creep limit of PMMA at room temperature is 85 % of tensile strength. which is higher than that of PE (75%)at room temperature. Also the creep limits decreased to nil linearly as the temperatures increased, up to $120^{\circ}C$ of the melting point($267^{\circ}C$). Also the first and third stage among the three creep stages were non-existent nor were there any rupture failure which occurred for many metals at high temperatures.

Measurement and Correction of PCB Alignment Error for Screen Printer Using Machine Vision (1) (머신비전을 이용한 PCB 스크린인쇄기의 정렬오차측정 및 위치보정 (1))

  • 신동원
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.6
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    • pp.88-95
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    • 2003
  • This paper presents the measurement and correction method of PCB alignment errors for PCB screen printer. Electronic equipment is getting smaller and yet must satisfy high performance standard. Therefore, there is a great demand for PCB with high density. However conventional PCB screen printer doesn't have enough accuracy to accommodate the demand fur high-resolution circuit pattern and high-density mounting capacity of electronic chips. It is because the alignment errors of PCB occur when it is loaded to the screen printer. Therefore, this study focuses on the development of the system which is able to measure and correct alignment errors with high-accuracy. An automatic optical inspection part measures the PCB alignment errors using machine vision, and the high-accuracy 3-axis stage makes correction for these errors. This system used two CCD cameras to get images of two fiducial marks of PCB. The geometrical relationship between PCB, cameras, and xy$\theta$ stage is derived, and analytical equations for alignment errors are also obtained. The unknown parameters including camera declining angles and etc. can be obtained by initialization process. Finally, the proposed algorithm is verified by experiments by using test bench.

Development for Scanning Type Stage Driven by Linear Motors (리니어모터를 이용한 고속 저중심 스테이지의 개발과 정밀도 향상)

  • 송창규;김정식;김경호;박천홍
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.04a
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    • pp.445-448
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    • 2004
  • Linear motor is very rapidly substituted for rotary motor and ball screw for precision positioning applications because of its characteristics such as high speed, no backlash and simplicities. A precision positioning system which is composed of linear motion(LM) guide and linear motor is widely used since it has easy controllable property but this system has low accuracy problem caused by friction of the LM guide. In this study, a scanning type XY stage is manufactured and some experiments is performed to improve the accuracy of the stage.

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A Study on the relations among the Feature, Function, and Manufacturing Process to integrate the Part Design and Process Planning in the Early Design Stage. (제품개발 초기단계의 제품설계와 공정설계의 통합을 위한 특징형상과 의도기능 및 가공 공정간의 상관 관계에 관한 연구)

  • 임진승;김용세
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.540-545
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    • 2002
  • The tight integration of the part design and process planning is very effective to high quality product development and cost effective manufacturing. Moreover, the integration in the early design stage, that is, the integration of the conceptual design and the conceptual process planning may take a big impact with the forecasting the alternative of the design and manufacturing. In this paper, the real field parts are studied about the relations among the Feature, Function, and Manufacturing Process taking the style of reverse engineering method, to found the base of the systematic computer system for the integrated product design and manufacturing process planning.

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Optimal Design of a Ultra-precision Planar X-Y Stage (초정밀 평면 X-Y스테이지의 최적 설계)

  • Cho, Woong;Ko, Hyun-Jun;Kim, Jong-Hyeong
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.1193-1197
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    • 2008
  • Bridge is Most from stay of Gantry structures part. In compliance with oneself weight of the bridge deflecting, this occurs drops the location precision of the work tool. Also accelerative at the time of gives a serious load to Y axial motors which transfer the bridge damages. The motor with high-speed transfer of location control which is accurate makes disrupt. The malleability of the bridge to maintain consequently and necessary to minimize a weight. This paper the structural FEM interpretations of the stone and the aluminum alloy with the material by which will be used in the bridge and static deflected and a candle precise plane X-Y stage optimal design with character the interpretation result.

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Two-Stage Sliding Mode Controller for Bending Mode Suppression of a Flexible Pointing System (유연성 포인팅 시스템의 진동모드 보상을 위한 2단계 슬라이딩 모드 제어기)

  • 박장현;김경완;이교일;김학성
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.11a
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    • pp.971-976
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    • 1996
  • A flexible pointing system mounted on top of a vehicle suffers from performance degradation due to bending vibrations as the vehicle runs on a bump course. In order to improve the pointing performance, the pointing structure's vibrations should be suppressed. In this paper, a nonlinear controller is designed to control the tip position of the pointing system while actively suppressing the vibrations. To cope with high order dynamics and nonlinearities of the plant and hydraulic actuating system, a two-stage sliding mode controller is devised. The desired actuating pressure is obtained in the first stage and then the in put current In the hydraulic servo system is computed to generate the pressure. The simulation results show the effectiveness of this scheme and improvements in pointing accuracy.

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Estimation of River discharge using Very High-Resolution Satellite Data in Yangtze River

  • Zhang, Jiqun;Xu, Kaiqin;Watanabe, Masataka;Sun, Chunpeng
    • Proceedings of the KSRS Conference
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    • 2002.10a
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    • pp.728-733
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    • 2002
  • The measurement of river discharge is among the most fundamental observations and is necessary for understanding many water-related issues, such as flooding hazards, sediment transportation, and nutrient movement. Traditionally river discharge is estimated by measuring the water stage and converting the measurement to discharge using a stage-discharge rating curve. The possibility of monitoring river discharge from satellites has been largely ignored, because it is difficult to measure water surface information from space with sufficient precision. In this paper, an efficient approach to discharge estimation using mainly satellite data is developed and described. The proposed method, which focuses on the measurement of water-surface width coupled with river width-stage and stage-discharge relationships, is applied to the Yangtze River with good results.

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Development of an In-process Confocal Positioning System for Nanostereolithography Using Evanescent Light

  • Kajihara, Yusuke;Takeuchi, Toru;Takahashi, Satoru;Takamasu, Kiyoshi
    • International Journal of Precision Engineering and Manufacturing
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    • v.9 no.3
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    • pp.51-54
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    • 2008
  • A novel stereolithography method using evanescent light has been proposed as a means to realize 100-nanometer resolution. An in-process measurement system with high accuracy has been introduced to the nanostereolithography apparatus. Specifically, an optical microscopic system was developed to monitor the exposure process and a confocal positioning system was established to improve the longitudinal positioning accuracy in the layer-by-layer process. A high-power objective lens, a tube lens, and a charge coupled device (CCD) were included in the optical microscopic system, whereas a laser, a high-power objective lens, a piezoelectric (PZT) stage, a condenser lens, a pinhole, and a photomultiplier (PMT) made up the confocal microscopic system. Two verification experiments were conducted, and the results indicated that the optical microscopic system had a horizontal resolution of 200 nm and that the confocal positioning system provided a depth resolution of 30.8 nm. These results indicate that nanostereolithography can be successfully performed with this system.

Development of Improved 5th Order Motion Profile for Low Vibration and High Speed (저진동, 고속특성을 가지는 개선된 5차 모션 프로파일의 설계)

  • So, Byeong-Kwan;Tae, Won-Hyeong;Kim, Jung-Han
    • Journal of the Korean Society for Precision Engineering
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    • v.29 no.10
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    • pp.1110-1118
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    • 2012
  • In this study, for reducing the residual vibration in high speed motion control stage, an improved 5th order polynomial motion profile was developed. When a stage is moving, the current through the motor coils has the same profile of input motion profile of acceleration, therefore the characteristics of the acceleration input profile directly affect on the performance of the amplifier that includes the current control loop. Commonly low cost amplifier and motor has a narrow current control bandwidth, therefore the proposed algorithm was designed based on this practical constraint. Simulation and experimental results showed that the proposed algorithm clearly has low residual vibration characteristics than conventional 5th order polynomial motion profile on the same drive condition.