• Title/Summary/Keyword: High precision stage

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Engineering Construction With High-Precision Survey Equipment (3D laser scanner, 3D photo scanner, drone) (고정밀 측량장비(3D 레이저 스캐너, 3D 포토 스캐너, 드론)를 활용한 건축 시공단계의 엔지니어링 적용사례)

  • Krchung, Kwang-Ryang;Lee, Byoung-Do;Kim, Tae-Hyuk
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2019.05a
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    • pp.133-134
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    • 2019
  • As information and construction technology increases, the demand for sophisticated geometric design grows. Design of buildings is becoming more larger, higher, and complicated every day, requiring much new construction technology to bring the design into reality. Nonetheless, the speed of construction technology development is not as rapid. This study concerns the difficulties of realization of sophisticated geometric design. It aims to suggest using BIM and precision survey equipment during the construction stage of the project is a way to resolve. The study will list how to use BIM as an engineering platform incorporating a photo scanner, a scanner drone, and a 3D scanner in the construction stage of projects, how these progressive projects were able to benefit from the high-construction technology.

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Effect of the Molding Conditions on Formability in Progressive Glass Molding Press (순차이송방식 GMP 공정에서 공정변수가 유리렌즈 성형성에 미치는 영향)

  • Jung, T.S.;Park, K.S.;Kim, D.S.
    • Transactions of Materials Processing
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    • v.18 no.8
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    • pp.633-639
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    • 2009
  • Remarkable progress had been made in both technology and production of optical elements including aspheric lens. In the past, precision optical glass lenses were produced through multiple processes such as grinding and polishing, but mass production of aspheric lenses requiring high accuracy and having complex profile was rather difficult. Against such a background, the high-precision optical GMP process was developed with an eye on mass production of precision optical glass pasts by molding press. This GMP process can produce with precision and good repeatability special form lenses such as for cameras, video cameras, aspheric lenses for optical items. In this study, Design Of Experiment(Taguchi method) was adopted to find a tendency of molding conditions that influence formability. Three main factors for molding conditions were selected based on pressure at pressing stage and temperature, pressure at cooling stage. Also, the DOE was carried out and the interference patterns were measured to evaluate the formability of GMP process. From the results, it was found that the cooling pressure is the most sensitive parameter for progressive GMP process.

Design of a Robust Position Tracking Controller with Sliding Mode for a 6-DOF Micropositioning Stage (6자유도 정밀 스테이지의 추종제어를 위한 슬라이딩 모드 제어기 설계)

  • Moon, Jun-Hee;Lee, Bong-Gu
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.20 no.2
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    • pp.121-128
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    • 2011
  • As high precision industries such as semiconductor, TFT-LCD manufacturing and MEMS continue to grow, the demand for higher DOF precision stages has been increasing. In general, the stages should accommodate a prescribed range of payloads in order to position various precision manufacturing/inspection instruments. Therefore a nonlinear controller using sliding motion is developed, which bears mass perturbation and makes the upper plate of the stage move in 6 DOF. For the application of the nonlinear control, an observer is also developed based on expected noise covariance. To eliminate the steady state error of step response, integral terms are inserted into the state-space model. The linear term of the controller is designed using optimization scheme in which parameters can be weighted according to their physical significance, whereas the nonlinear term of the controller is designed using trial and error method. A comprehensive simulation study proves that the designed controller is robust against mass perturbation and completely eliminates steady state errors.

A study on the fabrication method of middle size LGP using continuous micro-lenses made by LIGA reflow

  • Kim, Jong-Sun;Ko, Young-Bae;Hwang, Chul-Jin;Kim, Jong-Deok;Yoon, Kyung-Hwan
    • Korea-Australia Rheology Journal
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    • v.19 no.3
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    • pp.171-176
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    • 2007
  • LCD-BLU (Liquid Crystal Display-Back Light Unit) of medium size is usually manufactured by forming numerous dots with $50{\sim}300\;{\mu}m$ in diameter by etching process and V-grove shape with $50\;{\mu}m$ in height by mechanical cutting process. However, the surface of the etched dots is very rough due to the characteristics of the etching process and V-cutting needs rather high cost. Instead of existing optical pattern made by etching and mechanical cutting, 3-dimensional continuous micro-lens of $200\;{\mu}m$ in diameter was applied in the present study. The continuous micro-lens pattern fabricated by modified LIGA with thermal reflow process was tested to this new optical design of LGP. The manufacturing process using LIGA-reflow is made up of three stages as follows: (i) the stage of lithography, (ii) the stage of thermal reflow process and (iii) the stage of electroplating. The continuous micro-lens patterned LGP was fabricated with injection molding and its test results showed the possibility of commercial use in the future.

Development of Nano Stage for Ultra High Vacuum (진공용 나노스테이지 개발)

  • 홍원표;강은구;이석우;최헌종
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.04a
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    • pp.472-477
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    • 2004
  • Miniaturization is the central theme in modern fabrication technology. Many of the components used in modem products are becoming smaller and smaller. The direct write FIB technology has several advantages over contemporary micromachining technology, including better feature resolution with low lateral scattering and capability of mastless fabrication. Therefore, the application of focused ion beam(FIB) technology in micro fabrication has become increasingly popular. In recent model of FIB, however the feeding system has been a very coarse resolution of about a few ${\mu}{\textrm}{m}$. It is not unsuitable to the sputtering and the deposition to make the high-precision structure in micro or macro scale. Our research is the development of nano stage of 200mm strokes and l0nm resolutions. Also, this stage should be effectively operating in ultra high vacuum of about 1$\times$10$^{-5}$ pa. This paper presents the concept of nano stages and the discussion of the material treatment for ultra tush vacuum.

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Feasibility Study of General-purpose Precision Stage Using A Novel Contact-Free Surface Actuator Based on Magnetic Suspension Technology (자기 흡인식 부상 원리에 기초한 비접촉식 서피스 액추에이터의 초정밀 범용 스테이지에의 적용 가능성)

  • Jeong, Gwang-Sik;Lee, Sang-Heon;Baek, Yun-Su
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.3
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    • pp.452-460
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    • 2002
  • The precision stage using a novel contact-free planar actuator based on magnetic farces, magnetized force and Lorentz farce, is suggested. In the promising magnetic structure, the mover is driven directly without any transmission mechanism, and doesn't need any auxiliary driver for its posture calibration. Then it is estimated that the proposed operating principle is very suitable for work requiring high accuracy and cleanness, or general-purpose nano-stage. In this paper, we discuss a driving principle of the planar system including the magnetic force generation mechanism, a framework for the force model, governing characteristics of the levitated plate, and a planar motion control of the constructed prototype. And experimental results are given to verify the derived theoretical model and a feasibility of the system.

Command Generation Method for High-Speed and Precise Positioning of Positioning Stage (위치결정 스테이지의 고속 정밀 위치결정을 위한 입력성형명령 생성 기법)

  • Jang, Joon-Won;Park, Sang-Won;Hong, Seong-Wook
    • Journal of the Korean Society for Precision Engineering
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    • v.25 no.10
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    • pp.122-129
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    • 2008
  • This paper deals with precise positioning of a high-speed positioning stage without inducing residual vibration by using an input shaping technique. Input shaping is well known to be a very effective tool for suppressing the residual vibration of flexible structures. However, the ordinary input shaping for positioning stages is designated mostly for velocity regulation, not for the residual vibration at the target position. The main difficulties in implementing input shaping along with precise positioning are the time delay caused by the servo system characteristics and the s-curve feature often employed in some motor controllers. This paper analyzes the dynamic responses of a single-mode-dominate stage system subjected to input shaping. A theoretical model is developed io investigate the nature of system. In order to overcome the difficulty, this paper proposes an improved input shaper based on modified command profile generation. The proposed method is proved effective through experiments and simulations.

Kinematic calibration for parallel micro machine platform (마이크로 병렬기구 플랫폼의 기구학적 보정)

  • 강득수;김종원
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.969-972
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    • 2004
  • This paper describes the mechanism of parallel micro machine platform and its feedback control system for acquiring high accuracy. The parallel micro machine platform that has developed has 5x5x5 work-space and sub-micron accuracy. For the high accuracy, the feedback control system is important but errors in machining and assembling are inevitable. Kinematic calibration is important for this reason. In this paper, various error components are introduced and the effects of error component are analyzed.

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전문가시스템 기법을 이용한 칩 캡슐화 성형설계 시스템

  • 허용정
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.11a
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    • pp.588-592
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    • 1996
  • In this paper, we have constructed an expert system for semiconductor chip encapsulation which combines a knowledge-based system with CAE software. The knowledge-base module includes heuristic and pre-analysis knowledge for evaluation and redesign. Evaluation of the initial design and generation of redesign recommendations can be developed from the rules as applied to a given chip Package. The CAE programs can be used for simulating the filling and packing stage of encapsulation process. The expert system is a new tool which enables package design or process conditions with high yields and high productivity.

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Modified RCC MPPT Method for Single-stage Single-phase Grid-connected PV Inverters

  • Boonmee, Chaiyant;Kumsuwan, Yuttana
    • Journal of Power Electronics
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    • v.17 no.5
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    • pp.1338-1348
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    • 2017
  • In this study, a modified ripple correlation control (RCC) maximum-power point-tracking (MPPT) algorithm is proposed for a single-stage single-phase voltage source inverter (VSI) on a grid-connected photovoltaic system (GCPVS). Unlike classic RCC methods, the proposed algorithm does not require high-pass and low-pass filters or the increment of the AC component filter function in the voltage control loop. A simple arithmetic mean function is used to calculate the average value of the photovoltaic (PV) voltage, PV power, and PV voltage ripples for the MPPT of the RCC method. Furthermore, a high-accuracy and high-precision MPPT is achieved. The performance of the proposed algorithm for the single-stage single-phase VSI GCPVS is investigated through simulation and experimental results.