• Title/Summary/Keyword: High precision reduction

Search Result 294, Processing Time 0.033 seconds

Development of Single Slide-Rail System for Reduction of Unbalanced Sliding Motion (좌우유동 방지를 위한 대용량 단일 슬라이드 레일 시스템 개발)

  • Kim, Min-Hoon;Park, Ki-Hong;Jeong, Won-Chul;Ye, Sung-Bong;Park, Sang-Hu
    • Journal of the Korean Society for Precision Engineering
    • /
    • v.28 no.4
    • /
    • pp.490-495
    • /
    • 2011
  • A slide-rail system is widely used in home appliances, furniture, mechanical rigs, and so many other applications; due to its high strength and performance for easy moving heavy objectives. In general, a pair of side slide-rails is set on both sides of a drawer to support and move it. So an unbalanced sliding motion can occur during opening and closing a drawer with pull and push force. To settle this problem, single central slide-rail having three collapsible rail-bodies was firstly proposed in this work. 'H'-beam shaped rail-body was newly designed to have enough bending and twisting strength. The experimental test showed that the proposed rail could be applied to large-size home appliances for easy moving drawer with heavy weight.

Concurrent engineering solution for the design of ship and offshore bracket parts and fabrication process

  • Kim, Tae-Won;Lim, Sang-Sub;Seok, Ho-Hyun;Kang, Chung-Gil
    • International Journal of Naval Architecture and Ocean Engineering
    • /
    • v.5 no.3
    • /
    • pp.376-391
    • /
    • 2013
  • Brackets in ships and offshore structures are added structures that can endure stress concentrations. In this study, a concurrent engineering solution was proposed, and a high strength low carbon cast steel alloy applicable to offshore structures was designed and developed. The yield strength and ultimate tensile strength of the designed steel were 480 and 600 MPa, respectively. The carbon equivalent of the steel was 0.446 with a weld crack susceptibility index of 0.219. The optimal structural design of the brackets for offshore structures was evaluated using ANSYS commercial software. The possibility of replacing an assembly of conventional built-up brackets with a single casting bulb bracket was verified. The casting process was simulated using MAGMAsoft commercial software, and a casting fabrication process was designed. For the proposed bulb bracket, it was possible to reduce the size and weight by approximately 30% and 50%, respectively, compared to the conventional type of bracket.

A study on Net-shape technology of Automotive Lock-up Hub using Cold back pressure forming (배압 성형기술을 이용한 Lock-up Hub의 정형제조 기술에 관한 연구)

  • Kwon, Y.C.;Lee, J.H.;Lee, Y.S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
    • /
    • 2007.10a
    • /
    • pp.173-176
    • /
    • 2007
  • The characteristics of the tool system give many effects into the costs and qualities for the finished components. This study proposes a new method for manufacturing of high manufacturing productivity, production process reduction and low cost through back pressure forming. The Lock-up hub is manufactured through many processes, such as upsetting($1^{st}$ Forming), piercing, direct extrusion($2^{nd}$ Forming), final sizing process($3^{rd}$ Forming). In this study, process design for closed-die forging of a Lock-up hub used for a component of automobile transmission was made using three-dimensional finite element simulations, and the strain distributions and velocity distributions are investigated through the post processor. The rigid-plastic finite-element method for back pressure forging has been used in order to reduce development time and die cost. Using the FEM simulation, we found the optimum value of back pressure. The prototypes of Lock-up hub parts were forged into the net-shape. In the experiment, lead precision of tooth are measured by the CCMM(Contact Coordinate Measuring Machine). The dimensional accuracy of forged part was improved up to the 40% when back press was applied.

  • PDF

Development of Eco-Friendly Range Extension UTV Hybrid Vehicle System (주행거리 확장을 위한 하이브리드형친환경UTV 차량 시스템 개발)

  • Kim, Kee Joo;Won, Si Tae
    • Journal of the Korean Society for Precision Engineering
    • /
    • v.33 no.12
    • /
    • pp.1015-1020
    • /
    • 2016
  • An advantage of electric vehicles is that they are environmentally sustainable because they do not emit exhaust gases, such as $CO_2$ or Nox. A disadvantage is the low power performance of the motor and battery source, necessitating a reduction in the weight of the vehicle to increase efficiency. Another disadvantage is that the rechargeable battery enables an electric vehicle to only run for a limited number of miles before requiring electric charging. To solve these problems, the hybrid vehicle has been developed by combining environmental sustainability with the high performance of a conventional internal combustion engine. In this study, an electric UTV (Utility Terrain Vehicle) was transformed into a hybrid vehicle system by outfitting the vehicle with a drive auxiliary power system including a 125 cc internal combustion engine. This modification enabled us to extend the range of the hybrid UTV from 50km to 100km per one electric charging.

An Integrated Expert System for Automated Data Reduction in High-speed Holographic Interferometry (고속 홀로그래픽 간섭 계측기를 이용한 자동데이터 처리 통합전문가 시스템)

  • 주원종
    • Journal of the Korean Society for Precision Engineering
    • /
    • v.11 no.2
    • /
    • pp.120-133
    • /
    • 1994
  • 홀로그래픽 간섭계측기로터 나오는 영상 데이터를 해석하는 전문가시스템에 대하여 기술하였다. 그동안 간섭 띠무늬(fringe)를 해석하는 방법들이 어느 정도의 자동화를 이룩하며 개발되어왔다. 그러나, 복잡한 간섭 띠무늬 패턴(fringe pattern)및 심한 잡음이 생기게 되는 고속도 항공공학 분야 또는 실험기계공학 분야에서는 신뢰할 만한 자동화를 이룩하기가 매우 힘들었다. 현재 사용가능한 방법중에는 간섭띠무늬 추적, 위상전이, 푸리에 변환, 회귀분석 등이 있는데, 이들은 소음제거나 데이터 수정을 하는데 있어서 극히 국부적인 정보에만 의존하였다. 결과적으로, 특별히 심한 소음이 있는 경우, 부정확한 위상중첩이나 간섭띠무늬 순차배열문제에 부딪히게 되고 따라서 작업자의 수작업이 심각하게 필요하게 된다. 본 논문에서는 간섭띠무늬 추적방법의 자동화 를 위한 새롭고 포괄적인, 규칙기반 전문가시스템에 대하여 기술하였다. 새로 개발된 전문가 시스템은 간섭띠무늬 패턴에 대한 전체적인 또는 지연적인 정보를 추출해 내고 또 전문가가 가지고 있는 지식을 이용한다. 이 전문가 시스템은 저수준 및 고수준 처리를 동시에 할 수 있도록 상호연결기구를 채택하여 간섭띠무늬를 해석하는 적절한 해결책을 마련하였다. 또한 위상전이나 푸리에 변환 방법에서 문제가 되는 자동위상 중첩에 대해 개발된 전문가 시스템의 응용의 가능성에 대해서도 기술하였다.

  • PDF

Design and Implementation of the Cable Rod Hydraulic Actuator for Robotic Revolute Joints (로봇의 회전관절을 위한 케이블 로드를 갖는 유압 구동기 설계 및 구현)

  • Kim, Jungyeong;Park, Sangdeok;Cho, Jungsan
    • Journal of the Korean Society for Precision Engineering
    • /
    • v.33 no.9
    • /
    • pp.723-730
    • /
    • 2016
  • This paper presents a cable-driven hydraulic actuator named Cable Rod Hydraulic Actuator (CRHA). The cable actuating system is attractive for designing a compact joint in robotic applications since it can be installed remotely from the joint. Recently, cable rods have been used in pneumatic area for inertia reduction. However, designing cable rods in hydraulics is challenging because it is difficult to achieve flexibility and endurance simultaneously under high pressure conditions. In this paper, the cable rod, which consists of a cable and jacket, is proposed to meet both requirements. To design the CRHA, we determined the design parameters, such as cylinder size, and selected the cable rod's material by friction and leakage test. Finally, comparisons experiments about step and frequency responses with conventional hydraulic actuators were performed to assess feasibility for robotic joints, and the results show that the proposed system has good bandwidth and fast response as robotic joints.

Methodology of Three-Dimensional Thermoforming Analysis to Simulate Forming Process of Medium and Large-Sized Plastic Parts (중대형 플라스틱 제품 성형공정 모사를 위한 3 차원 진공 열성형 해석 기법)

  • Lee, Ho Jin;Ahn, Dong Gyu
    • Journal of the Korean Society for Precision Engineering
    • /
    • v.32 no.11
    • /
    • pp.953-960
    • /
    • 2015
  • The thermoforming process has been widely used to manufacture medium- and large-sized plastic parts because of the relatively low cost and high productivity, as compared with other plastic forming processes. One of current salient issues of thermoforming industries is the reduction of trial and error during the production of the thermoformed product. Hence, there is a significant increasing interest in the thermoforming analysis by the thermoforming industries. The goal of this paper is to investigate a methodology of the three-dimensional thermoforming analysis for medium- and large-sized plastic parts. There is a discussion about methodologies of thermoforming analysis, as well as material modeling, and three-dimensional finite element analysis. Furthermore, there is an examination, through case studies, about the applicability of the proposed methodology concerning the thermoforming analysis.

The Guarantee of Real Time Service Message with TMO in Multi-nodes Systems (다중노드 시스템에서 TMO를 이용한 실시간 서비스 메시지 보장)

  • Kim, Gwang-Jum;Seo, Jong-Joo;Kang, Ki-Ung;Yoon, Chan-Ho
    • The Journal of the Korea institute of electronic communication sciences
    • /
    • v.1 no.1
    • /
    • pp.20-26
    • /
    • 2006
  • One of the computer application fields which started showing noticeable new growth trends in recent years is the real time communication distributed computing application field. Object -oriented(OO) real time(RT) distributed computing is a form of real-time distributed computing realized with a distributed computer system structured in the form of an object network. In this paper, we describes the application environment as the DHS (distributed high-precision simulation) with TMO structure. The TMO scheme is aimed for enabling a great reduction of the designer's effort in guaranteeing timely service capabilities of distributed computing application systems. It has been formulated from the beginning with the objective of enabling design-time guaranteeing of timely action. In the real time simulation techniques based on TMO object modeling, we have observed several advantages to the TMO structuring scheme. TMO object modeling has a strong traceability between requirement specification and design, cost-effective high-coverage validation, autonomous subsystems, easy maintenance and flexible framework for requirement specification.

  • PDF

Vibration Analysis and Reduction of a SMT Mounter Equipment (SMT 마운터 장비의 진동 분석 및 저감)

  • Rim, Kyung-Hwa;An, Chae-Hun;Yang, Xun;Han, Wan-Hee;Beom, Hee-Rak
    • Journal of the Semiconductor & Display Technology
    • /
    • v.8 no.4
    • /
    • pp.53-58
    • /
    • 2009
  • A SMT mounter is a kind of equipment that mounts SMD parts quickly on the printed circuit board. By using linear motors, it is controlled with high speed and precision, which is similar to semi-conductor and display process equipment. It is necessarily used in an assembly process of an electronic device. Mobile devices such as a mobile phone and PDA are required to reduce mount areas due to the demands for high performance and small size. Hence, super small sized and complex mobile devices have been developed. To improve the productivity of the corresponding equipment, designs with large sized, high speed, and multidisciplinary functions have been consistently performed. Meanwhile, a design trend of large size and light-weight on SMT mounter causes a low natural frequency of systems and vibration problems at the high speed operation. In this paper, the dynamic characteristics of the SMD mounter system were investigated through a modal test and transmissibility test, and verified by finite element method. Also, various design improvement was performed to avoid the resonance phenomena.

  • PDF

Smart Microvibration Control of High-Tech Industry Facilities using Multi-Objective Genetic Algorithm (다목적 유전자알고리즘을 이용한 첨단기술산업 시설물의 스마트 미진동제어)

  • Kim, Hyun-Su;Kang, Joo-Won;Kim, Young-Sik
    • Journal of Korean Association for Spatial Structures
    • /
    • v.13 no.2
    • /
    • pp.37-45
    • /
    • 2013
  • Reduction of microvibration is regarded as important in high-technology facilities with high precision equipments. In this paper, smart control technology is used to improve the microvibration control performance. Mr damper is used to make a smart base isolation system amd fuzzy logic control algorithm is employed to appropriately control the MR damper. In order to develop optimal fuzzy control algorithm, a multi-objective genetic algorithm is used in this study. As an excitation, a train-induced ground acceleration is used for time history analysis and three-story example building structure is employed. Microvibration control performance of passive and smart base isolation systems have been investigated in this study. Numerical simulation results show that the multi-objective genetic algorithm can provide optimal fuzzy logic controllers for smart base isolation system and the smart control system can effectively reduce microvibration of a high-technology facility subjected to train-induced excitation.