• 제목/요약/키워드: High fracture toughness

검색결과 412건 처리시간 0.029초

Lu2O3-SiO2계 소결조제를 포함하는 Silicon Nitride의 소결 특성 및 기계적 거동 (Densification and Mechanical Properties of Silicon Nitride Containing Lu2O3-SiO2 Additives)

  • 이세훈;조춘래;박영조;고재웅;김해두
    • 한국세라믹학회지
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    • 제48권5호
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    • pp.384-389
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    • 2011
  • Gas pressure sintering (GPS) of reaction bonded silicon nitride (RBSN) was performed using $Lu_2O_3-SiO_2$ additive and the properties were compared with those of specimens prepared using high purity $Si_3N_4$ powder. The relative density of RBSN and compacted $Si_3N_4$ powder were 68.9 and 47.1%, and total linear shrinkage after sintering at $1900^{\circ}C$ were 14.8 and 42.9%, respectively. High nitrogen partial pressure (5MPa) was required during sintering at $1900^{\circ}C$ in order to prevent the decomposition of the nitride and to promote the formation of SiC. The relative density and 4-point bending strength of RBSN and $Si_3N_4$ powder compact were 97.7%, 954MPa and 98.2%, 792MPa, respectively, after sintering at $1900^{\circ}C$. The sintered RBSN also showed high fracture toughness of 9.2MPam$^{1/2}$.

원자력발전소 고강도 앵커 볼트의 파괴역학적 건전성평가 (Structural Integrity Assessment of High-Strength Anchor Bolt in Nuclear Power Plant based on Fracture Mechanics Concept)

  • 임은모;허남수;심희진;오창균;김현수
    • 대한기계학회논문집A
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    • 제37권7호
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    • pp.875-881
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    • 2013
  • 증기발생기 수직 지지대를 고정하고 있는 고강도 앵커 볼트의 응력부식균열에 대한 건전성 평가는 원자력발전소 기기 건전성 유지와 관련하여 중요한 현안 가운데 하나이다. 이에 따라 미국 EPRI에서는 고강도 앵커 볼트의 건전성 평가를 위한 기준균열계수 개념 기반의 평가 절차를 제시한 바 있으며, 본 연구에서는 EPRI에서 제시한 절차에 입각하여 증기발생기 수직 지지대 고정용 앵커 볼트의 응력부식균열 및 취성 파괴에 대한 건전성 평가를 수행하였다. 이를 위해 볼트 예비하중과 운전하중을 고려한 3차원 유한요소 응력해석을 수행하여 볼트 단면에 작용하는 공칭응력을 결정하였으며, 결정된 볼트 응력과 EPRI 절차를 이용하여 앵커 볼트의 균열 건전성을 평가하였다. 또한 3차원 탄성 유한요소 파괴역학 해석을 수행하여 EPRI에서 제시한 기준균열계수의 정확성을 검증하였다.

열간 성형된 보론강판의 저주기 피로 특성 (Low-Cycle Fatigue in Quenched Boron Steel Sheet Due to Hot Stamping)

  • 장원석;서창희;오상균;김동배;성지현;정윤철;김영석
    • 대한기계학회논문집A
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    • 제34권10호
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    • pp.1419-1425
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    • 2010
  • 열간성형된 보론강판은 고강도특성이 필요한 자동차 부품에 널리 적용되고 있으며, 최근에는 샤시 부품에도 점차로 적용되고 있다. 샤시 부품으로 적용되기 위해서 고강도 특성뿐만 아니라 내피로특성이 동시에 요구되고 있어, 본 연구에서 열간성형된 보론강판의 저주기 피로특성을 연구하였다. 저주기 피로시험결과, 총변형률 진폭이 낮은 영역에서는 열간성형된 보론강의 피로수명이 현저히 높았지만, 높은 총변형률 진폭에서는 열간성형된 보론강의 마르텐사이트 조직특성인 낮은 연성과 파괴인성으로 인해서 보론강 원소재의 피로수명이 더 높음을 확인할 수 있었다.

Synthesis of Yttria Stabilized Zirconia by Sol-gel Precipitation Using PEG and PVA as Stabilizing Agent

  • Bramhe, Sachin N.;Lee, Young Pil;Nguyen, Tuan Dung;Kim, Taik-Nam
    • 한국재료학회지
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    • 제23권8호
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    • pp.441-446
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    • 2013
  • There is increasing interest in zirconia as a dental material due to its aesthetics, as well as the exceptionally high fracture toughness and high strength that are on offer when it is alloyed with certain oxides like yttria. In recent years, many solution based chemical synthesis methods have been reported for synthesis of zirconia, of which the sol-gel method is considered to be best. Here, we synthesize zirconia by a sol gel assisted precipitation method using either PEG or PVA as a stabilizing agent. Zirconia sol is first synthesized using the hydrothermal method. We used NaOH as the precipitating agent in this method because it is easy to remove from the final solution. Zirconium and yttrium salts are used as precursors and PEG or PVA are used as stabilizers to separate the metal ions. The resulting amorphous zirconia powder is calcined at $900^{\circ}C$ for 2 h to get crystallized zirconia. XRD analysis confirmed the partially stabilized zirconia synthesis in all the synthesized powders. SEM was taken to check the morphology of the powder synthesized using either PEG or PVA as a stabilizing agent and finally the transparency was calculated. The results confirmed that the powder synthesized with 10 % PVA as the stabilizing agent had highest percentage of transparency among all the synthesized powder.

복산화물에 의한 질화규소 세라믹스의 제조와 그 기계적 특성 (The Effects of $Y_3Al_5O_{12}$ on the Mechanical Properties of Silicon Nitride)

  • 노상훈;김부안;정해용;윤한기
    • 한국해양공학회:학술대회논문집
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    • 한국해양공학회 2006년 창립20주년기념 정기학술대회 및 국제워크샵
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    • pp.169-172
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    • 2006
  • In the present work, silicon nitride was fabricated with $Y_3Al_5O_{12}$ as sintering additive and its mechanical properties were investigated. Silicon nitride with 3, 5, 7wt% of $Y_3Al_5O_{12}$ was prepared and sintered by a Hot Pressing (HP) technique at 1750, $1800^{\circ}C$ for 2 hours. The Process was fulfilled under different process pressures of 30, 45MPa respectively. Mechanical properties (density, strength, hardness, fracture toughness) were investigated as a function of $Y_3Al_5O_{12}$ contents in $Si_3N_4$. $Si_3N_4-Y_3Al_5O_{12}$ ceramics showed similar mechanical properties compared with $Si_3N_4-Y_2O_3-Al_2O_3$ ceramics. But its high temperature strength was higher than $Si_3N_4-Y_2O_3-Al_2O_3$ceramics considerably.

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재활성화 분극시험에 의한 Cr-Mo-V강의 시효열화 손상 평가 (An Evaluation of Aging Degradation Damage for Cr-Mo-V Steel by Electrochemical Potentiokinetic Reactivation Test)

  • 권일현;나성훈;송기욱;유효선
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2000년도 춘계학술대회논문집A
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    • pp.49-54
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    • 2000
  • Cr-Mo-V steel is widely used as a material for the turbine structural component in fossil power plants. It is well known that this material shows the various material degradation phenomenons such as temper embrittlement, carbide coarsening. and softening etc. or ins to the severe operation conditions as high temperature and high pressure. These deteriorative factors cause tile change of mechanical properties as reduction of fracture toughness. Therefor it is necessary to evaluate tile extent of degradation damage for Cr-Mo-V steel in life assessment of turbine structural components. In this paper. the electrochemical potentiokinetic reactivation(EPR) test in $50wt%-Ca(NO_3)_2$ solution is performed to develop the newly technique for degradation damage evaluation of Cr-Mo-V steel. The results obtained from the EPR test are compared with those in small punch(SP) tests recommended by semi-nondestructive testing method using miniaturized specimen. The evaluation parameters used in EPR test are tile reactivation current density$(I_R)$ and charge$(Q_{RC})$ reactivation rate$(I_R/I_{Crit},\;Q_R/Q_{Crit})$. The results suggest that $I_R/I_{Crit}$ in these parameters shows a good correlation with SP test results.

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765 kV용 400 kN 현수애자 개발 (Development of Extra High Voltage(400kN) Porcelain Insulator for Transmission Lines)

  • 최인혁;최장현;이동일;최연규
    • 대한전기학회논문지:전기물성ㆍ응용부문C
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    • 제52권8호
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    • pp.348-353
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    • 2003
  • This paper was the research of high voltage suspension insulator (400 [kN]) including pottery stone, feldspar, clay and alumina of 17 [wt%]. The slurry was fabricated after ball milling mixed raw materials. Green compacts were made by the extrusion of jiggering method and were sintered at 1300[$^{\circ}C$] for 50 [min.] in the tunnel kiln. The sintered density was reached to 97% of theoretical density, and the bending strength was 1658 [k $g_{f}$/$\textrm{cm}^2$] and hardness and fracture toughness which was measured by ICL( indentation crack length ) method were 1658 (kgf/$\textrm{cm}^2$) and 27.5 [Gpa], respectively. In measurement of tana and insulation break voltage of 400 (kN) porcelain, tan$\delta$ took some numerical value between 17${\times}$10$_{-3}$ and 61${\times}$10$_{-3}$ and insulation break voltage value was 19.9$\pm$1.4 [㎸/mm]. The test was performed to research whether the shape of pin affect a overvoltage break load or not As a consequence, when a pin was designed a pin diameter 51 [mm] with the bottom form of two-step constructed with straight in the suspension insulator, Insulator showed overvoltage break load 52 [ton] of the highest value and reflected a fine characteristic in aged deterioration test which is one of the accelerated aging test. Also it could be confirmed a fine characteristic through performing the test that electrical property of insulator was established correctly in accordance with IEC 60383-1 standards.s.

해양환경하에서의 알루미늄 합금 선박용 재료의 기계적 특성과 전기화학적 특성 평가

  • 김성종;고재용;정석기;김정일
    • 해양환경안전학회:학술대회논문집
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    • 해양환경안전학회 2005년도 춘계학술발표회
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    • pp.161-165
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    • 2005
  • Recently, it is on the increase interest for Al alloy with new material for ship application to substitute for FRP ship. The reason is thatAl alloy ship has beneficial characteristics such as high sea speed, increase of loadage and easy to recycle compared with FRP ship. In this paper, mechanical and electrochemical properties are investigated by slow strain rate test experiment in various applied potential condition. These results will provide as reference data to design ship by deciding optimum protection potential regard to hydrogen embrittlement and stress corrosion cracking. In general, Al and Al alloys are not corroded with forming film which has the corrosion resistance property in neutral solution. However, it was observed that formation and destruction of passive film by $Cl^-$ ion in sea water environment. At comparison of current density after 1200 sec in potentiostatic experiment, the current density in the potential range of -0.68 $\~$-1.5 V is shown low value. The low current density means protection potential range. Elongation in applied potential of 0 V was high. However, the corrosion protection application in this condition is impossible potential because the toughness is low value by decreasing strength by active dissolution reaction at parallel part of specimen. The film composed with $CaCO_3$ and $Mg(OH)_2$ has a corrosion resistance property. However, the uniform electrodeposition coating at below -1.6 V potential is not formed since the time to form the uniform electrodeposition coating is short. Therefore, it is concluded that mechanical property is poor because effect by hydrogen gas generation is larger than that of electrodeposition coating. It is concluded that the optimum protection potential range from comparison of_maxim urn tensile strength, elongation and time to fracture is -1.3$\~$0.7 V (SSCE).

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Experimental and numerical analyses on determination of indirect (splitting) tensile strength of cemented paste backfill materials under different loading apparatus

  • Komurlu, Eren;Kesimal, Ayhan;Demir, Serhat
    • Geomechanics and Engineering
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    • 제10권6호
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    • pp.775-791
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    • 2016
  • The indirect tensile strengths (ITSs) of different cemented paste backfill mixes with different curing times were determined by considering crack initiation and fracture toughness concepts under different loading conditions of steel loading arcs with various contact angles, flat platens and the standard Brazilian test jaw. Because contact area of the ITS test discs developes rapidly and varies in accordance with the deformability, ITSs of curing materials were not found convenient to determine under the loading apparatus with indefinite contact angle. ITS values increasing with an increase in contact angle can be measured to be excessively high because of the high contact angles resulted from the deformable characteristics of the soft paste backfill materials. As a result of the change of deformation characteristics with the change of curing time, discs have different contact conditions causing an important disadvantage to reflect the strength change due to the curing reactions. In addition to the experimental study, finite element analyses were performed on several types of disc models under various loading conditions. As a result, a comparison between all loading conditions was made to determine the best ITSs of the cemented paste backfill materials. Both experimental and numerical analyses concluded that loading arcs with definite contact angles gives better results than those obtained with the other loading apparatus without a definite contact angle. Loading arcs with the contact angle of $15^{\circ}$ was found the most convenient loading apparatus for the typical cemented paste backfill materials, although it should be used carefully considering the failure cracks for a valid test.

$Y_3Al_5O_{12}$ 첨가가 질화규소 세라믹스의 제조 및 그 기계적 특성에 미치는 영향 (The Effects of $Y_3Al_5O_{12}$ on the Mechanical Properties of Silicon Nitride)

  • 노상훈;문창권;정해용;서원찬;윤한기;김부안
    • 한국해양공학회지
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    • 제21권6호
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    • pp.95-100
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    • 2007
  • In the present work, silicon nitride was fabricated with $Y_3Al_5O_{12}$ as a sintering additive and its mechanical properties were investigated. Silicon nitride with 3, 5, and 7wt% of $Y_3Al_5O_{12}$ was prepared and sintered by a Hot Pressing (HP) technique at 1750 and $1800^{\circ}C$ for 2 h. The process was performed under different process pressures of 30 and 45 MPa. Mechanical properties (density, strength, hardness, and fracture toughness) were investigated as a function of the $Y_3Al_5O_{12}$ content in $Si_3N_4$. $Si_3N_4\;-Y_3Al_5O_{12}$ ceramics showing similar mechanical properties compared with $Si_3N_4-Y_2O_3-Al_2O_3$ ceramics. But its high temperature strength was considerably higher than that of $Si_3N_4-Y_2O_3-Al_2O_3$ ceramics.