• Title/Summary/Keyword: High fracture toughness

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내저온열화 특성을 갖는 지르코니아/알루미나 복합세라믹의 마멸평가

  • Kim H.;Lee KY;Kim DJ;Lee MH;Seo WS
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2003.11a
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    • pp.91-94
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    • 2003
  • Ceramic femoral heads in the total hip replacement have been developed to reduce the polyethylene liner wear. Alumina and zirconia (3Y-TZP) are using in clinical application worldwide and there are many good test reports. However, alumina has a risk of catastrophic failure, and zirconia has the low temperature degradation in spite of enhanced fracture toughness. Recently, novel zirconia/alumina composite having low temperature degradation-free character and high fracture tough . was developed and it leads the lower wear 3f polyethylene than alumina and zirconia. In the present study, in order to optimise the microstructure of low temperature degradation (LTD)-free zirconia/alumina composite for the best wear resistance of polyethylene, various compositions of (LTD)-free zirconia/alumina composites were fabricated, and the sliding wear of UHMWPE against these novel composites were examined and compared with that against alumina and zirconia ceramics used for total hip joint heads.

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Effects of Titania Whisker Precipitation on Wear Property of the Glass-Ceramic (타이타니아 단섬유상의 석출이 결정화유리의 마모특성에 미치는 영향)

  • 이경호
    • Journal of the Korean Ceramic Society
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    • v.33 no.2
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    • pp.192-202
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    • 1996
  • In Li0.4Ca0.05AlP0.5Si0.75O4.5 composition glass, glass-ceramic having a near 100% crystallinity after nucleation heat treatment of 74$0^{\circ}C$/2 h and crystallization heat treatment of 90$0^{\circ}C$/2 h and in-situ TiO2 whisker reinforced glass-ceramic after heat treatment of 105$0^{\circ}C$ for 20 h were fabricated with the addition of 4% TiO2 as a nucleating agent. With these materials a ball-on-disc type wear test was conducted in order to examine the effect of TiO2 whisker prepcipitation on ambient and high temperature wear properties of the glass-ceramic. Wear test results indicated that all specimens exhibited micro-fracture wear mechanism in ambient temperature. As temperature increased the wear rates of the materials were increased. However the in-situ TiO2 whisker reinforced glass-ceramic exhibited the lowest wear rate over the test temperature range. This resulted from the improvement of harness and fracture toughness of the material as the glass converted into the glass-ceramic followed by precipitation of TiO2 whiskers throughout the glass-ceramic matrix.

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Evaluation of Mechanical Properties and Microstructure of Thermally Aged 308 and 316L Stainless Steel Welds (가속 열시효에 따른 308 및 316L 스테인리스강 용접부의 기계적 물성 및 미세구조 평가)

  • Kong, Byeong Seo;Hong, Sunghoon;Jang, Changheui;Kim, Maan-Won
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.13 no.1
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    • pp.92-100
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    • 2017
  • Due to the presence of ferrite phase in the finished welds, austenitic stainless steel welds (ASSWs) are considered susceptible to the thermal aging embrittlement during long-term service in light water reactor environment. In this study, the thermal aging embrittlement of typical ASSWs, E308 and ER316L welds, were evaluated after the long-term exposure up to 20,000 h at $400^{\circ}C$, which is considered as an accelerated thermal aging condition. After thermal aging, the decrease of tensile ductility and fracture toughness was observed. The microstructure observation with high resolution transmission electron microscopy revealed that spinodal decomposition in ferrite phase of both E308 and ER316L welds would be the main cause of the degradation of mechanical properties. Also, it was shown that the difference of thermal ageing embrittlement between ER316L and E308 welds was significant, such that the reduction of fracture resistance for ER316L weld was much larger than that of E308 weld.

The Effects of Temperature and Water Absorption on Failure Behaviors of Carbon / Aramid Fiber Composites (온도 및 수분이 탄소/아라미드 섬유 복합재의 파손거동에 미치는 영향)

  • Kwon, Woo Deok;Kwon, Oh Heon;Park, Woo Rim
    • Journal of the Korean Society of Safety
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    • v.37 no.4
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    • pp.11-19
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    • 2022
  • This paper presents the effects of high temperature and water absorption on the mechanical behaviors of carbon-aramid fiber composites, specifically their strength, elastic modulus, and fracture. These composites are used in industrial structures because of their high specific strength and toughness. Carbon fiber composites are vulnerable to the impact force of external objects despite their excellent properties. Aramid fibers have high elongation and impact absorption capabilities. Accordingly, a hybrid composite with the complementary properties and capabilities of carbon and aramid fibers is fabricated. However, the exposure of aramid fiber to water or heat typically deteriorates its mechanical properties. In view of this, tensile and flexural tests were conducted on a twill woven carbon-aramid fiber hybrid composite to investigate the effects of high temperature and water absorption. Moreover, a multiscale analysis of the stress behavior of the composite's microstructure was implemented. The results show that the elastic modulus of composites subjected to high temperature and water absorption treatments decreased by approximately 22% and 34%, respectively, compared with that of the composite under normal conditions. The crack behavior of the composites was well identified under the specimen conditions.

A Study on the Characteristic Change of 2.25Cr-1Mo Steel Welds for Various Welding Processes (용접 공정에 따른 2.25Cr-1Mo강 용접이음부의 특성 변화에 관한 연구)

  • BANG HAN-SUR;OH CHONG-IN;BANG HEE-SUN;KIM HYUNG
    • Journal of Ocean Engineering and Technology
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    • v.19 no.1 s.62
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    • pp.49-56
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    • 2005
  • In spite of the merits of laser welding being able to obtain the high welding quality such as smaller width of melting and heat affected zone, smaller welding deformation and fine grains of weldment compared to arc welding, laser welding is mainly used in joining of thin steel parts of electronics industry. Laser welding is getting widely used in joining thick plate and special kinds of steel due to its high power. While the arc welding is still applied for 2.25Cr-1Mo steel which is the essential material of atomic power generation equipment, the laser welding is not yet applied despite its high quality. So it has a trial to a special case demanding high welding quality such as atomic power plant. Accordingly, in this research, the mechanical properties of weldments by arc and laser welding were investigated using FEM to confirm the applicability of laser welding to 2.25Cr-1Mo steel. The Charphy test was carried out to understand the effect on the fracture toughness of weldments. The results of examination and test of the mechanical properties showed the validity of this research.

Electrically Conductive Silicon Carbide without Oxide Sintering Additives

  • Frajkorova, Frantiska;Lences, Zoltan;Sajgalik, Pavol
    • Journal of the Korean Ceramic Society
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    • v.49 no.4
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    • pp.342-346
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    • 2012
  • This work deals with the preparation of dense SiC based ceramics with high electrical conductivity without oxide sintering additives. SiC samples with different content of conductive Ti-NbC phase were hot pressed at $1850^{\circ}C$ for 1 h in Ar atmosphere under mechanical pressure of 30 MPa. The conductive phase is a mixture of Ti-NbC in weight ratio of Ti/NbC 1:4. Composite with 50% of conductive Ti-NbC phase showed the highest electrical conductivity of $30.6{\times}10^3\;S{\cdot}m^{-1}$, while the good mechanical properties of SiC matrix were preserved (fracture toughness 4.5 $MPa{\cdot}m^{1/2}$ and Vickers hardness 18.7 GPa). The obtained results show that use of NbC and Ti as sintering and also electrically conductive additives is appropriate for the preparation of SiC-based composite with sufficient electrical conductivity for electric discharge machining.

Hot Pressing of the Silicon Nitride Based Ceramics and Their Mechanical Behavior

  • Park, D.S.;Lee, S.Y.;Kim, H.D.;Park, W.S.;D.S. Lim;B.D. Han
    • The Korean Journal of Ceramics
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    • v.1 no.1
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    • pp.45-54
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    • 1995
  • Four kinds of silicon nitride based ceramic materials have been hot pressed. Effect of the sintering additives on the phase transformation, microstructural development and mechanical properties was investigated. While sintering under the same condition a big difference among the microstructures of the specimens, they appeared alike if sintered to have a similiar $\alpha$-$\beta$ phase ratio. The specimen of the stoichiometric $\alpha$-$\beta$ sialon composition showed very limited amount of the intergranular glassy phase and a significant degree of the residual stress. It exhibited almost no strength degradation up to $1300^{\circ}C$, and the strength of the specimen degraded more as its composition deviated from the stoichiometry.

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TMCP 강의 용접열영향부 인성에 관한 연구

  • 신민태;윤중근;김희진
    • Journal of Welding and Joining
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    • v.4 no.3
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    • pp.43-49
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    • 1986
  • Weldability of the TMCP steel manufactured by controlled rolling followed by accelerated cooling process was investigated. For comparison, two other steel plates produced by different manufacturing processes were selected; normalized and controlled rolled. Tandem submerged arc welding with both side one run technique was carried out. The results of this study can be summarized as follows; TMCP steel having the lowest carbon equivalent shows the best combination of mechanical properties, not only in the base metal but also in the heat affected zone. In the HAZ, the accelerated colling effect imarted on the trengthis releved by the weld thermal cycles, and thus the strength of the welded joint decrease substantially accompanied with the fracture in the HAZ. On the other hand, not only the softening but the fine microstructure can preserve the high toughness of TMCP steel in the HAZ.

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A Study on Synthesis and Mechanical Properties of (Ti.W)C Complex Carbide by SHS Chemical Furnace (SHS 화학로에 의한 (Ti.W)C 복탄화물의 합성 및 기계적 특성에 관한 연구)

  • 이형복;오유근;이풍헌;장동환
    • Journal of the Korean Ceramic Society
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    • v.33 no.4
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    • pp.418-424
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    • 1996
  • (Ti.W)C complex carbide was synthesized by self-propagating high temperature synthesis (SHS) chemical furnace. Attempt to find the optimal condition for synthesis of (Ti.W)C the effects of molar ratio of Ti:W:C on the synthesized powders and mechanical properties were investigated, Optimum molar ratio of these synthe-sized powder was Ti:W:C=0.7:0.2:1.0 The bulk density M,O.R Hardness Fracture toughness of (Ti.W)C complex carbide sintered at 200$0^{\circ}C$ for 60 min by hot-pressing under the pressure of 20 MPa were 7.6g/cm3, 475 MPa, 17,.7 GPa respectively.

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Experimental study for the process conditions of abrasive jet machining by Taguchi method (Taguchi 실험계획법을 이용한 미세입자 분사가공조건 획득에 관한 연구)

  • 박동진;이인환;고태조;김희술
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.379-382
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    • 2004
  • Abrasive jet machining (AJM) has a large number of parameters such as powder flow rate, air pressure, diameter of abrasive, stand off distance, material hardness and fracture toughness, etc. It is not easy matter to control those parameter. To achieve high accurate machining, in this study, Taguchi method was used to select process parameters. The objective of the optimization was to get higher material removal rate (MRR). From the experiments and analysis, some process parameters were found to make efficient machining.

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