• 제목/요약/키워드: High energy ball-milling

검색결과 197건 처리시간 0.023초

리튬이차전지용 산화실리콘-흑연 복합체 고효율 음극의 전처리 특성 (Pretreatment of SiO/C Composite Anode of Lithium ion Secondary Battery for High coulombic Efficiency and High Specific Capacity)

  • 신혜민;;김동훈;정영동;김효석;도칠훈;진봉수;김현수;문성인;김기원;오대희
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2007년도 추계학술대회 논문집
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    • pp.43-44
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    • 2007
  • SiO and graphite composite has been prepared by adopting high energy ball milling technique. The anode material shows high initial discharge and charge capacity values of 1138 and 568 mAh/g, respectively. Since the materials formed during initial discharge process the nano silicon/$Li_4SiO_3\;and\;Li_2O$ remains as interdependent, it may be expected that the composite exhibiting higher amount of irreversible capacity$(Li_2O)$ will deliver higher reversible capacity. In this study, pretreatment method of constant current-constant voltage (CC-CV) Provided high coulombic efficiency of SiO/C composite electrode removing the greater part of irreversible capacity.

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기계적 활성화된 분말로부터 고주파유도 가열 연소합성에 의한 나노구조 Mg2SiO4-MgAl2O4 복합재료 제조 및 기계적 특성 (Mechanical Properties and Fabrication of Nanostructured Mg2SiO4-MgAl2O4 Composites by High-Frequency Induction Heated Combustion)

  • 손인진;강현수;홍경태;도정만;윤진국
    • 대한금속재료학회지
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    • 제49권8호
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    • pp.614-618
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    • 2011
  • Nanopowders of MgO, $Al_2O_3$ and $SiO_2$ were made by high energy ball milling. The rapid sintering of nanostructured $MgAl_2O_4-Mg_2SiO_4$ composites was investigated by a high-frequency induction heating sintering process. The advantage of this process is that it allows very quick densification to near theoretical density and inhibition of grain growth. Nanocrystalline materials have received much attention as advanced engineering materials with improved physical and mechanical properties. As nanomaterials possess high strength, high hardness, excellent ductility and toughness, undoubtedly, more attention has been paid for the application of nanomaterials. Highly dense nanostructured $MgAl_2O_4-Mg_2SiO_4$ composites were produced with simultaneous application of 80MPa pressure and induced output current of total power capacity (15 kW) within 2min. The sintering behavior, gain size and mechanical properties of $MgAl_2O_4-Mg_2SiO_4$ composites were investigated.

고주파 유도 가열에 의한 급속 나노구조 MgTiO3 화합물 합성 및 소결 (Rapid Synthesis and Sintering of Nanostructured MgTiO3 Compound by High-Frequency Induction Heating)

  • 강현수;도정만;윤진국;박방주;손인진
    • 대한금속재료학회지
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    • 제50권12호
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    • pp.891-896
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    • 2012
  • Nanopowders of MgO and $TiO_2$ were made by high energy ball milling. The rapid synthesis and sintering of the nanostructured $MgTiO_3$ compound was investigated by the high-frequency induction heated sintering process. The advantage of this process is that it allows very quick densification to near theoretical density and inhibition grain growth. Nanocrystalline materials have received much attention as advanced engineering materials with improved physical and mechanical properties. As nanomaterials possess high strength, high hardness, excellent ductility and toughness, undoubtedly, more attention has been paid for the application of nanomaterials. A highly dense nanostructured $MgTiO_3$ compound was produced with simultaneous application of 80 MPa pressure and induced current within 2 min. The sintering behavior, gain size and mechanical properties of $MgTiO_3$ compound were investigated.

열간압출을 이용한 고신뢰성 n형 Bi-Te-Se계 열전소자 제조 (Preparation of n-type Bi-Te-Se-based Thermoelectric Materials with Improved Reliability via hot Extrusion Process)

  • 황정윤;김용남;이규형
    • 마이크로전자및패키징학회지
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    • 제26권2호
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    • pp.45-49
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    • 2019
  • 높은 신뢰성의 n형 Bi-Te-Se계 열전소자 제조를 위한 열간압출 공정을 확립하였다. 용융-응고 공정을 이용하여 Bi-Te-Se 원료잉곳을 합성하였으며, 고에너지 볼밀을 이용하여 평균 ${\sim}30{\mu}m$ 크기의 분말로 분쇄하였다. 일축가압 공정으로 분말을 직경 20 mm의 디스크 형태로 성형한 후 압출용 몰드 설계-제작 및 열간압출 공정 온도와 압력을 제어하여 성형체로부터 00l 방향으로 결정 배향된 지름 1.8 mm의 원통형 고밀도 압출체를 제조하였다. 상온에서 최대 ${\sim}4.1mW/mK^2$의 높은 파워팩터를 나타냈으며, zone melting 공정으로 제조한 상용 열전소재와 비교하여 2배 이상 향상된 기계적 강도 (~50 MPa)를 구현하였다.

철계 비동일분율 고엔트로피 합금의 인장 강도에 미치는 소결 조건 영향 (Effect of Sintering Condition on Tensile Strength of Fe-based Non-equiatomic High Entropy Alloy)

  • 서남혁;전준협;김광훈;박정빈;손승배;이석재
    • 한국분말재료학회지
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    • 제28권3호
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    • pp.221-226
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    • 2021
  • We fabricate the non-equiatomic high-entropy alloy (NE-HEA) Fe49.5Mn30Co10Cr10C0.5 (at.%) using spark plasma sintering under various sintering conditions. Each elemental pure powder is milled by high-energy ball milling to prepare NE-HEA powder. The microstructure and mechanical properties of the sintered samples are investigated using various methods. We use the X-ray diffraction (XRD) method to investigate the microstructural characteristics. Quantitative phase analysis is performed by direct comparison of the XRD results. A tensile test is used to compare the mechanical properties of small samples. Next, electron backscatter diffraction analysis is performed to analyze the phase fraction, and the results are compared to those of XRD analysis. By combining different sintering durations and temperature conditions, we attempt to identify suitable spark plasma sintering conditions that yield mechanical properties comparable with previously reported values. The samples sintered at 900 and 1000℃ with no holding time have a tensile strength of over 1000 MPa.

다중벽 탄소 나노튜브 기반 고충전 나노복합 페이스트를 이용한 염료 감응 태양 전지용 상대 전극의 제조에 있어서 분산 제어의 효과 (Effect of Dispersion Control of Multi-walled Carbon Nanotube in High Filler Content Nano-composite Paste for the Fabrication of Counter Electrode in Dye-sensitized Solar Cell)

  • 박소현;홍성철
    • 폴리머
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    • 제37권4호
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    • pp.470-477
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    • 2013
  • 가공이 쉬우면서도 성능이 우수한 염료 감응 태양 전지(DSSC)용 상대 전극을 제조하기 위하여 다중벽 탄소 나노튜브(MWCNT) 기반의 고충전 나노복합 페이스트를 제조하고, MWCNT의 분산 제어가 미치는 영향에 대하여 조사하여 보았다. MWCNT의 분산성을 향상시키기 위하여 폴리스티렌 기반의 기능성 블록 공중합체를 리빙 라디칼 중합법으로 합성하여 MWCNT의 표면 개질제로 사용하였으며, 적절한 용매 조건의 선택을 통하여 고충전 나노복합 페이스트의 가공성이 향상되는 것을 확인할 수 있었다. MWCNT의 분산 제어를 통해 이를 상대 전극으로 도입한 DSSC의 광전 변환 효율이 향상됨을 확인할 수 있었으며, 이는 볼밀법을 이용한 MWCNT의 물리적 분산을 통해서도 검증할 수 있었다. 미량의 platinum(Pt) 나노입자와 복합화시킬 경우, 표준 Pt 상대 전극보다도 더 우수한 성능을 가지는 MWCNT 기반 상대 전극을 제조할 수 있음을 확인하였다.

기계적 합금화과정에서의 in situ 열분석에 의한 Ti-25.0~37.5at%Si 분말의 합성거동 (Synthesis Behavior of Ti-25.0~37.5at%Si Powders by In situ Thermal Analysis during Mechanical Alloying)

  • 변창섭;현창용;김동관
    • 한국재료학회지
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    • 제14권5호
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    • pp.305-309
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    • 2004
  • Mechanical alloying (MA) of Ti-25.0~37.5at%Si powders was carried out in a high-energy ball mill, and in situ thermal analysis was also made during MA. In order to classify the synthesis behavior of the powders with respect to at%Si, the synthesis behavior during MA was investigated by in situ thermal analysis and X-ray diffraction (XRD). In situ thermal analysis curves and XRD patterns of Ti-25.0~26.1at%Si powders showed that there were no peaks during MA, indicating $Ti_{5}$ $Si_3$ was synthesised by a slow reaction of solid state diffusion. Those of Ti-27.1~37.5at%Si powders, however, showed that there were exothermic peaks during MA, indicating $_Ti{5}$ $Si_3$ and$ Ti_3$Si phase formation by a rapid exothermic reaction of self-propagating high-temperature synthesis (SHS). For Ti-27.1~37.5at%Si powders, the critical milling times for SHS decreased from 38.1 to 18.5 min and the temperature rise, ΔT (= peak temperature - onset temperature) increased form $19.5^{\circ}C$ to $26.7^{\circ}C$ as at%Si increased. The critical composition of Si for SHS reaction was found to be 27.1at% and the critical value of the negative heat of formation of Ti-27.1at%Si to be -1.32 kJ/g.

기계적 합금화과정에서의 in situ 열분석에 의한 Ti-50.0~66.7at%Si 분말의 합성거동 (Synthesis Behavior of Ti-50.0 ~ 66.7at%Si Powders by In situ Thermal Analysis during Mechanical Alloying)

  • 변창섭;이상호;이원희;현창용;김동관
    • 한국재료학회지
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    • 제14권5호
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    • pp.310-314
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    • 2004
  • Mechanical alloying (MA) of Ti-50.0~66.7at%Si powders was carried out in a high-energy ball mill, and in situ thermal analysis was also made during MA. In order to classify the synthesis behavior of the powders with respect to at%Si, the synthesis behavior during MA was investigated by in situ thermal analysis and X-ray diffraction (XRD). In situ thermal analysis curves and XRD patterns of Ti-50.0~59.6at%Si powders showed that there were exothermic peaks during MA, indicating TiSi, $TiS_2$, and $Ti_{5}$ $Si_4$ phase formation by a rapid exothermic reaction of self-propagating high-temperature synthesis (SHS). Those of Ti-59.8~66.7 at%Si powders, however, showed that there were no peaks during MA, indicating any Ti silicide was not synthesised until MA 240 min. For Ti-50.0~59.6at%Si powders, the critical milling times for SHS increased from 34.5 min to 89.5 min and the temperature rise, $\Delta$T (=peak temperature-onset temperature) decreased form $26.2^{\circ}C$ to $17.1^{\circ}C$ as at%Si increased. The critical composition of Si for SHS reaction was found to be 59.6at% and the critical value of the negative heat of formation of Ti-59.6at%Si to be -1.48 kJ/g.

고주파유도 가열에 의한 나노구조의 FeCrAlSi-Al2O3 복합재료의 합성 및 급속소결 (Rapid Sintering and Synthesis of Nanostuctured FeCrAlSi-Al2O3 Composite by High-Frequency Induction Heating)

  • 두송이;조승훈;고인용;도정만;윤진국;박상환;손인진
    • 대한금속재료학회지
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    • 제49권3호
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    • pp.231-236
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    • 2011
  • Nanopowder of $Fe_2O_3$, Al, Cr and Si was fabricated by high energy ball milling. A dense nanostuctured $A_2O_3$ and $6.06Fe_{0.33}Cr_{0.16}Al_{0.23}Si_{0.29}$ composite was simultaneously synthesized and consolidated using high frequency induction heated sintering method within 1 minute from mechanically activated powders of $Fe_2O_3$, Al, Cr and Si. The grain sizes of $Al_2O_3$ and $Fe_{0.33}Cr_{0.16}Al_{0.23}Si_{0.29}$ in composite are 80 and 18 nm, respectively.

Spark Plasma Sintering and Ultra-Precision Machining Characteristics of SiC

  • Son, Hyeon-Taek;Kim, Dae-Guen;Park, Soon-Sub;Lee, Jong-Hyeon
    • 한국재료학회지
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    • 제20권11호
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    • pp.559-569
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    • 2010
  • The liquid-phase sintering method was used to prepare a glass lens forming core composed of SiC-$Al_2O_3-Y_2O_3$. Spark plasma sintering was used to obtain dense sintered bodies. The sintering characteristics of different SiC sources and compositions of additives were studied. Results revealed that, owing to its initial larger surface area, $\alpha$-SiC offers sinterability that is superior to that of $\beta$-SiC. A maximum density of $3.32\;g/cm^3$ (theoretical density [TD] of 99.7%) was obtained in $\alpha$-SiC-10 wt% ($6Al_2O_3-4Y_2O_3$) sintered at $1850^{\circ}C$ without high-energy ball milling. The maximum hardness and compression stress of the sintered body reached 2870 Hv and 1110 MPa, respectively. The optimum ultra-precision machining parameters were a grinding speed of 1243 m/min, work spindle rotation rate of 100 rpm, feed rate of 0.5 mm/min, and depth of cut of $0.2\;{\mu}m$. The surface roughnesses of the thus prepared final products were Ra = 4.3 nm and Rt = 55.3 nm for the aspheric lens forming core and Ra = 4.4 nm and Rt = 41.9 for the spherical lens forming core. These values were found to be sufficiently low, and the cores showed good compatibility between SiC and the diamond-like carbon (DLC) coating material. Thus, these glass lens forming cores have great potential for application in the lens industry.