• 제목/요약/키워드: High Volume Operation

검색결과 331건 처리시간 0.031초

Non-gaseous Plasma Immersion Ion Implantation and Its Applications

  • Han, Seung-Hee;Kim, En-Kyeom;Park, Won-Woong;Moon, Sun-Woo;Kim, Kyung-Hun;Kim, Sung-Min
    • 한국진공학회:학술대회논문집
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    • 한국진공학회 2012년도 제43회 하계 정기 학술대회 초록집
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    • pp.151-151
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    • 2012
  • A new plasma process, i.e., the combination of PIII&D and HIPIMS, was developed to implant non-gaseous ions into materials surface. HIPIMS is a special mode of operation of pulsed-DC magnetron sputtering, in which high pulsed DC power exceeding ~1 kW/$cm^2$ of its peak power density is applied to the magnetron sputtering target while the average power density remains manageable to the cooling capacity of the equipment by using a very small duty ratio of operation. Due to the high peak power density applied to the sputtering target, a large fraction of sputtered atoms is ionized. If the negative high voltage pulse applied to the sample stage in PIII&D system is synchronized with the pulsed plasma of sputtered target material by HIPIMS operation, the implantation of non-gaseous ions can be successfully accomplished. The new process has great advantage that thin film deposition and non-gaseous ion implantation along with in-situ film modification can be achieved in a single plasma chamber. Even broader application areas of PIII&D technology are believed to be envisaged by this newly developed process. In one application of non-gaseous plasma immersion ion implantation, Ge ions were implanted into SiO2 thin film at 60 keV to form Ge quantum dots embedded in SiO2 dielectric material. The crystalline Ge quantum dots were shown to be 5~10 nm in size and well dispersed in SiO2 matrix. In another application, Ag ions were implanted into SS-304 substrate to endow the anti-microbial property of the surface. Yet another bio-application was Mg ion implantation into Ti to improve its osteointegration property for bone implants. Catalyst is another promising application field of nongaseous plasma immersion ion implantation because ion implantation results in atomically dispersed catalytic agents with high surface to volume ratio. Pt ions were implanted into the surface of Al2O3 catalytic supporter and its H2 generation property was measured for DME reforming catalyst. In this talk, a newly developed, non-gaseous plasma immersion ion implantation technique and its applications would be shown and discussed.

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옥트리에 기반한 5 축 가공 시뮬레이션을 위한 연구 (Research for the 5 axis machining simulation system with Octree Algorithm)

  • 김용현;고성림
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2005년도 춘계학술대회 논문집
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    • pp.956-959
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    • 2005
  • The overall goal of this thesis is to develop a new algorithm based on the octree model for geometric and mechanistic milling operation at the same time. Most commercial machining simulators are based on the Z map model, which has several limitations in terms of achieving a high level of precision in five-axis machining simulation. Octree representation being a three-dimensional (3D) decomposition method, an octree-based algorithm is expected to be able to overcome such limitations. With the octree model, storage requirement is reduced. Moreover, recursive subdivision is processed in the boundaries, which reduces useless computations. To achieve a high level of accuracy, fast computation time and less memory consumption, the advanced octree model is suggested. By adopting the supersampling technique of computer graphics, the accuracy can be significantly improved at approximately equal computation time. The proposed algorithm can verify the NC machining process and estimate the material removal volume at the same time.

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Powder Packing Behavior and Constrained Sintering in Powder Processing of Solid Oxide Fuel Cells (SOFCs)

  • Lee, Hae-Weon;Ji, Ho-Il;Lee, Jong-Ho;Kim, Byung-Kook;Yoon, Kyung Joong;Son, Ji-Won
    • 한국세라믹학회지
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    • 제56권2호
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    • pp.130-145
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    • 2019
  • Widespread commercialization of solid oxide fuel cells (SOFCs) is expected to be realized in various application fields with the advent of cost-effective fabrication of cells and stacks in high volumes. Cost-reduction efforts have focused on production yield, power density, operation temperature, and continuous manufacturing. In this article, we examine several issues associated with processing for SOFCs from the standpoint of the bimodal packing model, considering the external constraints imposed by rigid substrates. Optimum compositions of composite cathode materials with high volume fractions of the second phase (particles dispersed in matrix) have been analyzed using the bimodal packing model. Constrained sintering of thin electrolyte layers is also discussed in terms of bimodal packing, with emphasis on the clustering of dispersed particles during anisotropic shrinkage. Finally, the structural transition of dispersed particle clusters during constrained sintering has been correlated with the structural stability of thin-film electrolyte layers deposited on porous solid substrates.

유한체적법을 이용한 리니어모터 시스템의 냉각조건 선정에 관한 연구 (A Study on the Cooling Parameter Decision of Linear Motor System by Finite Volume Method)

  • 황영국;은인웅;이춘만
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2006년도 춘계학술대회 논문집
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    • pp.449-450
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    • 2006
  • Development of a feed drive system with high speed, positioning accuracy and thrust has been an important issue in modern automation systems and machine tools. Linear motors can be used as an efficient system to achieve such technical demands. By eliminating mechanical transmission mechanisms such as ball screw or rack-pinion, much higher speeds and greater acceleration can be achieved without backlash or excessive friction. However, an important disadvantage of linear motor system is its high power loss and heating up of motor and neighboring machine components on operation. For the application of the linear motors to precision machine tools an effective cooling method and thermal optimizing measures are required. In this paper presents an investigation into a thermal behavior of linear motor cooling plate. FVM employed to analyze the thermal behavior of the linear motor cooling plate, using the ANSYS-CFX.

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워터제트직기 구동시스템의 동특성 해석 (Dynamic Characteristic Analysis of Water Jet Loom Driving System)

  • 김상윤;박대규;전두환;박명규
    • 한국전산구조공학회논문집
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    • 제21권5호
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    • pp.459-464
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    • 2008
  • 섬유기계산업은 생산성의 극대화를 위해 고속/정밀화를 추구하고 있으며 수요자의 요구에 따라 높은 내구성과 안정성, 신뢰성을 가진 기계를 요구하고 있다 본 연구에서는 워터제트직기를 대상으로 실제 운전 시 구동계에 토크센서를 부착하여 모듈별로 직기에 영향을 미치는 부하량을 측정 및 분석하였다 또한, 워터제트직기에 대한 동역학적 해석을 수행한 결과와 비교함으로서 섬유기계의 구동계에 대한 토크와 진동에 대한 계측 및 분석기술을 개발하고, 내구성과 안정성이 뛰어난 고부가가치의 섬유기계 개발에 대한 기초자료를 제시하였다.

An ionization Chamber for a Steel Sheet Thickness Measurement

  • Kim, Han-Soo;Park, Se-Hwa;Kim, Yong-Kyun;Ha, Jang-Ho;Cho, Seung-Yeon
    • Journal of Radiation Protection and Research
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    • 제31권3호
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    • pp.149-153
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    • 2006
  • An ionization chamber is still widely used in many fields by virtue of its' simple operational characteristics and the possibility of its' various shapes. A parallel type of an ionization chamber for a steel sheet thickness measurement was designed and fabricated. High pure xenon gas, which was pressurized up to 6 atm, was chosen as a filling gas to increase the current response and sensitivity for a radiation. A high pressure gas system was also constructed. The active volume and the incident window size of the fabricated ionization chamber were $30\;cm^3\;and\;12\;cm^2$, respectively. Preliminary tests with a 25 mCi $^{241}Am$ gamma-ray source and evaluation tests in a standard X-ray field were performed. The optimal operation voltage was set from the results of the collection efficiency calculation by using an experimental two-voltage method. Linearity for a variation of the steel sheet thickness, which is the most important factor for an application during a steel sheet thickness measurement, was 0.989 in this study.

LTP 퍼니스의 내부 유동 및 온도 균일도 최적화를 위한 실천공학교육적 문제해결 (Problem Solving about Practical Engineering Education based on Analysis on Optimized Internal Flow of LTP Furnace and Uniformity of Temperature)

  • 김진우;윤기만;조은정
    • 실천공학교육논문지
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    • 제10권2호
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    • pp.125-129
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    • 2018
  • 이 논문은 LTP 퍼니스의 최적화 된 내부 유동과 온도의 균일성에 대한 수치 해석에 관한 것이다. 반도체 제조 공정에서 실리콘 웨이퍼를 어닐링하기 위한 기능을 수행한다. 특히 챔버 내부의 최고 온도를 약 $400^{\circ}C$의 고온으로 유지하여 웨이퍼를 보강한다. 공정이 고온에서 완료되면 열 교환기를 통해 온도를 낮추고 이를 수행하기 위한 작업이 반복된다. 이 논문에서 최종적인 목표는 LTPS 퍼니스의 유동 해석을 통해 챔버의 단열 공급과 배기 구조의 최적 설계를 도출하는 것과 교육과정 개발을 위한 사례 발굴에 있다.

호기성 그래뉼 슬러지를 이용한 고농도 염분 함유 폐수의 생물학적 탈질 반응에 관한 연구 (Study on the Biological Denitrification Reaction of High-Salinity Wastewater using an Aerobic Granular Sludge (AGS))

  • 김현구;안대희
    • 한국환경과학회지
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    • 제28권7호
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    • pp.607-615
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    • 2019
  • The purpose of this study is to biological treatment of high salinity wastewater using Aerobic Granular Sludge (AGS). In laboratory scale's experiments research was performed using a sequencing batch reactor, and evaluation of the denitrification reaction in accordance with the injection condition of salinity concentration, surface properties of microorganisms, and sludge precipitability was performed. The results showed that the salinity concentration increased up to 1.5%, and there was no significant difference in the nitrogen removal efficiency; however, it showed a tendency to decrease gradually from 2.0% onward. The specific denitrification rate (SDNR) was 0.052 - 0.134 mg $NO_3{^-}-N/mg$ MLVSS (mixed liquor volatile suspended solid)${\cdot}day$. The MLVSS/MLSS (mixed liquor suspended solid) ratio decreased to 76.2%, and sludge volume index ($SVI_{30}$) was finally lowered to 57 mL/g. Using an optical microscope, it was also observed that the initial size of the sludge was 0.2 mm, and finally it was formed to 0.8-1.0 mm. Therefore, salinity injection provides favorable conditions for the formation of an AGS, and it was possible to maintain stable granular sludge during long-term operation of the biological treatment system.

Study on multi-stage magnetic separation device for paramagnetic materials operated in low magnetic fields

  • F. Mishima;Aoi Nagahama;N. Nomura;S. Nishijima
    • 한국초전도ㆍ저온공학회논문지
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    • 제25권3호
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    • pp.13-17
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    • 2023
  • Magnetic separation technology for small paramagnetic particles has been desired for the volume reduction of contaminated soil from the Fukushima nuclear power plant accident and for the separation of scale and crud from nuclear power plants. However, the magnetic separation for paramagnetic particles requires a superconducting high gradient magnetic separation system applied, hence expanding the bore diameter of the magnets is necessary for mass processing and the initial and running costs would be enormous. The use of high magnetic fields makes safe onsite operation difficult, and there is an industrial need to increase the magnetic separation efficiency for paramagnetic particles in as low a magnetic field as possible. Therefore, we have been developing a magnetic separation system combined with a selection tube, which can separate small paramagnetic particles in a low magnetic field. In the previous technique we developed, a certain range of particle size was classified, and the classified particles were captured by magnetic separation. In this new approach, the fluid control method has been improved in order to the selectively classify particles of various diameters by using a multi-stage selection tube. The soil classification using a multi-stage selection tube was studied by calculation and experiment, and good results were obtained. In this paper, we report the effectiveness of the multi-stage selection tube was examined.

Ru 촉매에서의 암모니아 부분산화에 대한 연구 (A Study on Ammonia Partial Oxidation over Ru Catalyst)

  • 이상호;장형준;박철웅;오세철;이선엽;김용래
    • 한국수소및신에너지학회논문집
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    • 제33권6호
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    • pp.786-794
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    • 2022
  • Green ammonia is a promising renewable energy carrier. Green ammonia can be used in various energy conversion devices (e.g., engine, fuel cell, etc.). Ammonia has to be fed with hydrogen for start-up and failure protection of some energy conversion devices. Ammonia can be converted into hydrogen by decomposition and partial oxidation. Especially, partial oxidation has the advantages of fast start-up, thermally self-sustaining operation and compact size. In this paper, thermodynamics, start-up and operation characteristics of ammonia partial oxidation were investigated. O2/NH3 ratio, ammonia flow rate and catalyst volume were varied as operation parameters. In thermodynamic analysis, ammonia conversion was maximized in the O2/NH3 range from 0.10 to 0.15. Ammonia partial oxidation reactor was successfully started using 12 V glow plug. At 0.13 of O2/HN3 ratio and 10 LPM of ammonia flow rate, ammonia partial oxidation reactor showed 90% of ammonia conversion over commercial Ru catalyst. In addition, Increasing O2/NH3 ratio from 0.10 to 0.13 was more effective for high ammonia conversion than increasing catalyst volume at 0.10 of O2/NH3.