• Title/Summary/Keyword: High Temperature Fatigue

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The Effect of Turbulence Penetration on the Thermal Stratification Phenomenon Caused by Coolant Leaking in a T-Branch of Square Cross-Section

  • Choi, Young-Don;Hong, Seok-Woo;Park, Min-Soo
    • International Journal of Air-Conditioning and Refrigeration
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    • v.11 no.2
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    • pp.51-60
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    • 2003
  • In the nuclear power plant, emergency core coolant system (ECCS) is furnished at reactor coolant system (RCS) in order to cool down high temperature water in case of emergency. However, in this coolant system, thermal stratification phenomenon can occur due to coolant leaking in the check valve. The thermal stratification produces excessive thermal stresses at the pipe wall so as to yield thermal fatigue crack (TFC) accident. In the present study, effects of turbulence penetration on the thermal stratification into T-branches with square cross-section in the modeled ECCS are analysed numerically. Standard k-$\varepsilon$ model is employed to calculate the Reynolds stresses in momentum equations. Results show that the length and strength of thermal stratification are primarily affected by the leak flow rate of coolant and the Reynolds number of duct. Turbulence penetration into the T-branch of ECCS shows two counteracting effects on the thermal stratification. Heat transport by turbulence penetration from main duct to leaking flow region may enhance thermal stratification while the turbulent diffusion may weaken it.

The Development of KOGAS Membrane for LNG Storage Tank (LNG 저장탱크용 KOGAS 멤브레인 개발)

  • Oh, Byoung-Taek;Kim, Young-Kyun;Yoon, Ihn-Soo;Seo, Heung-Seok;Hong, Seong-Ho
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.6
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    • pp.1203-1208
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    • 2002
  • LNG demand has been rapidly increasing in Korea for a variety of reasons including stable supply, non-polluting, and high combustion efficiency characteristics. As a result the construction and expansion of LNG storage facilities have been continuing at a vigorous pace. Korea Gas Corp. (KOGAS) has developed the design technology of the LNG storage tank. One of the most important structural core element of the LNG storage tank is the membrane, made by stainless steel. The membrane to be applied inside of LNG storage tank is provided with corrugations to absorb thermal contraction and expansion caused by LNG temperature. Analytical results have been performed to investigate the strength of the membrane and the reaction farce at the anchor point. Experimental studies are performed to investigate the deformation and strength of the membrane which is designed by Kogas. All experiments are conducted on the basis of RPIS, and we found the results are fully satisfied with the RPIS.

FE-analysis of Shrink Fits and Internal Clearance for Ball Bearing of Machine Tool (공작기계용 볼 베어링의 억지끼워맞춤과 내부틈새변화에 관한 해석적 연구)

  • Kim, Woong;Lee, Choon-Man;Hwang, Young-Kug
    • Journal of the Korean Society for Precision Engineering
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    • v.26 no.5
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    • pp.135-141
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    • 2009
  • The bearing clearance is influenced by shrink fit and thermal expansion during operation. The designer must take into account the reduction of clearance after installation to the interference fits, and thermal expansion must be considered. The purpose of this study is to grasp the internal clearance variation and behavior of a bearing which is a deep connected with fatigue life of bearing and performance of spindle through FEM(Finite Element Method). Finite element analysis is performed by using commercial code ANSYS according to variation of thermal condition and rotational speeds. This paper presents correct negative internal clearance according to temperature during operation. Furthermore, interrelation between thermal expansion and contraction are presented to maintain adequate contact force for three type of spindle system (HSK-A60, HSK-40E, HSK-32E). The influence of the centrifugal force and Internal clearance variation of bearing is studied to operating rotational speed.

Hot ductility behavior of steel as low cycle high temperature fatigue (저주기 고온 피로에 따른 강의 열간 연성 거동)

  • 박병호;김현정;손광석;김동규
    • Proceedings of the Materials Research Society of Korea Conference
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    • 2003.11a
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    • pp.86-86
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    • 2003
  • 주편은 1차 냉각 지역인 수냉 몰드를 통과한 후, 2차 냉각 지역에서 guide roll, pinch roll 그리고 driven roll등에 의해 반복적인 압축하중을 받고 있으며, roll과 roll사이에서는 철정압에 의한 주편 bulging 현상이 발생하고 주편의 표면은 인장응력을 받게 된다. 특히 연속주조 중 주편의 변형기구가 단순 탄소성 변형 이 아닌 creep에 의한 변형임을 고려할 때, 2차 냉각 지역에서 주편의 표면은 전술한 압축 및 인장변형 이 반복되는 저주기 고온 피로 환경을 거침을 알 수 있다. 본 연구에서는 탄소함량에 따른 주편의 bulging시의 크랙 발생에 미치는 저주기 고온 피로의 효과를 조사하였다. 또한, 용체화 처리 온도에서 시험 온도까지의 냉각 속도의 영향을 조사하기 위하여 1$^{\circ}C$/s 및 1$0^{\circ}C$/s로 냉각 속도를 변화시켜 열간 연성 곡선을 작성하였다. 본 연구에서 얻어진 결과는 다음과 같다. 저탄소강의 경우는 저주기 피로의 영향이 관찰되지 않았으며, 중탄소강의 경우, 저온에서는 저주기 피로로 인해 열간 연성이 증가하였으나, 고온에서는 변형유기 페라이트의 생성으로 인해 열간 연성 이 감소하였다. 고탄소강의 경우는 저주기 피로로 인하여 열간 연성이 모든 온도 구간에서 증가하였다. 또한 용체화 처리후 시험 온도까지의 냉각 속도가 감소함에 따라 열간 연성이 증가하였는데, 이는 입 계 석출물의 조대화로 인해 열간 연성이 증가하는 것으로 판단된다.

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The Study of Kogas Membrane Performance Test for LNG Storage Tank (Kogas 멤브레인 성능평가에 관한 연구)

  • Kim Y.K.;Hong S.H.;Yoon I.S.;Oh B.T.;Seo H.S.
    • 한국가스학회:학술대회논문집
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    • 2001.10a
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    • pp.16-22
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    • 2001
  • LNG demand has been rapidly increasing in Korea for a variety of reaso including stable supply, non- polluting, and high combustion efficiency characteris As a result the construction and expansion of LNG storage facilities have b continuing at a vigorous pace. One of the most important structural core elemen the LNG storage tank is the membrane, consisting of stainless steel. The memb to be applied inside of LNG storage tank is provided with corrugations to abs thermal contraction and expansion caused by LNG temperature. From the viewp of strength design, however. it is essential to confirm that the membrane undergo a stable deformation and has a sufficient fatigue strength Experim studies are presented to investigate the deformation and strength of the memb which is designed by Kogas. All experiments are conducted on the basis of RP and we found the results is fully satisfied with the RPIS.

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A Study on the Speed-based Active Compensation of the Kiss-Point of Dry-type Clutch Equipped with Automated Manual Transmission (자동화 수동변속기용 건식클러치의 속도기반 Kiss-Point 능동 보상에 관한 연구)

  • Choi, Woo-Seok;Lee, Kyo-Bum;Lim, Wonsik
    • Transactions of the Korean Society of Automotive Engineers
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    • v.24 no.3
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    • pp.372-378
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    • 2016
  • Clutch torque control is the key to the ride comfort improvement of a vehicle equipped with AMT (automated manual transmission). For such control, the torque transfer starting point, known as the "kiss point," should be indicated or at least estimated to compensate for the clutch torque. The kiss point changes due to wear, high temperature, and fatigue; as such, it should be estimated while the vehicle is being driven. In this study, the method of kiss point active estimation for an AMT vehicle with a dry-type clutch was devised. The kiss point is learned while the engine is in an idle state and while the transmission is at a neutral gear position. It is determined when the input shaft of the transmission starts to rotate by slowly engaging the clutch. The noise of the shaft speed signal during the slow engagement process is filtered for accurate control. The kiss point estimation at various clutch engagement speeds was analyzed via a vehicle test.

The Study of Kogas Membrane Performance Test for LNG Storage Tank (Kogas 멤브레인 성능평가에 관한 연구)

  • Kim Y.K.;Hong S.H.;Yoon I.S.;Oh B.T.;Seo H.S.
    • Journal of the Korean Institute of Gas
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    • v.6 no.4 s.18
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    • pp.17-22
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    • 2002
  • LNG demand has been rapidly increasing in Korea for a variety of reasons including stable supply, non-polluting, and high combustion efficiency characteristics. One of the most important structural core element of the LNG storage tank is the membrane, consisting of stainless steel. The membrane to be applied inside of LNG storage tank is provided with corrugations to absorb thermal contraction and expansion caused by LNG temperature. Experimental studies are presented to investigate the deformation and strength of the membrane which is designed by Kogas. All experiments are conducted on the basis of RPIS, and we found the results is fully satisfied with the RPIS.

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A Study on RF High Power Durability of Al-Cu Alloy Electrodes Used in Ladder-type SAW(surface acoustic wave) Filters (Al-Cu 합금 전극막 구조를 갖는 사다리형 SAW filter의 RF-고전력 내구성 특성 고찰)

  • 김남철;이기선;서수정;김지수;김윤동
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.14 no.5
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    • pp.435-443
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    • 2001
  • As power durable RF SAW filters, AL-(0∼2wt%)Cu alloy multi-layered thin electrodes were deposited on 42° LiTaO$_3$ piezoelectric substrates by magnetron sputtering process, and then ladder-type RF SAW filters, satisfying the electrical specification of CDMA transmission band, were fabricated through optimizing SAW resonator structures. The temperature of film electrodes in SAW filter was increased with RF power, and reached the maxima to cause a failure of SAW filters at the cut-off frequencies of the RF filter band. As RF power increases, the electrodes of Al-Cu alloy showed higher power durability than that of pure Al. The multi-layer laminated film of Al-1wt.% Cu/Cu/Al-1wt%Cu resulted in the best power durability up to 4W of RF power. Every film electrode, however, was destroyed within seconds whenever applying a critical RF power to SAW filters, regardless of the composition and structure of film electrodes. The breakdown of film electrodes under FR power seems to believe due to the fatigue of electrodes caused by repetitive cyclic stress of surface acoustic wave, which is amplified as RF power increases.

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The Effect of Turbulence Penetration on the Thermal Stratification Phenomenon Caused by Leaking Flow in a T-Branch of Square Cross-Section (난류침투가 사각단면 T분기관 내 누설유동에 의해 발생한 열성층 현상에 미치는 영향)

  • 홍석우;최영돈;박민수
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.15 no.3
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    • pp.239-245
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    • 2003
  • In the nuclear power plant, emergency core coolant system (ECCS) is furnished at reactor coolant system (RCS) in order to cool down high temperature water in case of emergency. However, in this coolant system, thermal stratification phenomenon can occur due to coolant leaking in the check valve. The thermal stratification produces excessive thermal stresses at the pipe wall so as to yield thermal fatigue crack (TFC) accident. In the present study, effects of turbulence penetration on the thermal stratification into T-branches with square cross-section in the modeled ECCS are analysed numerically. $textsc{k}$-$\varepsilon$ model is employed to calculate the Reynolds stresses in momentum equations. Results show that the length and strength of thermal stratification are primarily affected by the leak flow rate of coolant and the Reynolds number of the main flow in the duct. Turbulence penetration into the T-branch of ECCS shows two counteracting effects on the thermal stratification. Heat transport by turbulence penetration from the main duct to leaking flow region may enhance thermal stratification while the turbulent diffusion may weaken it.

Development of low-temperature high-strength integral steel castings for offshore construction by casting process engineering

  • Lim, Sang-Sub;Mun, Jae-Chul;Kim, Tae-Won;Kang, Chung-Gil
    • International Journal of Naval Architecture and Ocean Engineering
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    • v.6 no.4
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    • pp.922-934
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    • 2014
  • In casting steels for offshore construction, manufacturing integral casted structures to prevent fatigue cracks in the stress raisers is superior to using welded structures. Here, mold design and casting analysis were conducted for integral casting steel. The laminar flow of molten metal was analyzed and distributions of hot spots and porosities were studied. A prototype was subsequently produced, and air vents were designed to improve the surface defects caused by the release of gas. A radiographic test revealed no internal defects inside the casted steel. Evaluating the chemical and mechanical properties of specimens sampled from the product revealed that target values were quantitatively satisfied. To assess weldability in consideration of repair welding, the product was machined with grooves and welded, after which the mechanical properties of hardness as well as tensile, impact, and bending strengths were evaluated. No substantive differences were found in the mechanical properties before and after welding.