• 제목/요약/키워드: High Temperature Fatigue

검색결과 449건 처리시간 0.026초

보일러 고온요소의 수명 감시시스템 소프트웨어 개발 (Development of On-line Life Monitoring System Software for High-temperature Components of Power Boilers)

  • 윤필기;정동관;윤기봉
    • 한국에너지공학회:학술대회논문집
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    • 한국에너지공학회 1999년도 춘계 학술발표회 논문집
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    • pp.171-176
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    • 1999
  • Nondestructive inspection and accompanying life analysis based on fracture mechanics were the major conventional methods for evaluating remaining life of critical high temperature components in power plants. By using these conventional methods, it has been difficult to perform in-service inspection for life prediction. Also, quantitative damage evaluation due to unexpected abrupt changes in operating temperature was almost impossible. Thus, many efforts have been made for evaluating remaining life during operation of the plants and predicting real-time life usage values based on the shape of structures, operating history, and material properties. In this study, a core software for on-line life monitoring system which carries out real-time life evaluation of a critical component in power boiler(high temperature steam headers) is developed. The software is capable of evaluating creep and fatigue life usage from the real-time stress data calculated by using temperature/stress transfer Green functions derived for the specific headers and by counting transient cycles. The major benefits of the developed software lie in determining future operating schedule, inspection interval, and replacement plan by monitoring real-time life usage based on prior operating history.

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발전설비용 2.25Cr-1Mo 강의 시효에 의한 기계적 강도 특성 변화에 대한 연구 (A Study on the Mechanical Strength Change by Thermal Aging of 2.25Cr-1Mo Steel)

  • 양현태;김상태
    • 대한기계학회논문집A
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    • 제24권7호
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    • pp.1771-1778
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    • 2000
  • The purpose of this study is to investigate the thermal embrittlement and the mechanical properties of 2.25Cr-1Mo steel aged at high temperature for the extended periods. Original, aged artificiall y and used material were tested to obtain the tensile strength, hardness and impact absorbed energy. Tensile strength, hardness and impact absorbed energy decreased with the increasing aging time. The carbide morphology with the thermal embrittlement was found to contribute to the mechanical property change by X-Ray diffraction method.

자동차용 폴리머 복합재료의 변형과 강도에 관한 연구 (A study on deformation and strength of polymer composites using automobiles)

  • 신재훈;임재규;박한주
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2000년도 추계학술대회논문집A
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    • pp.238-243
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    • 2000
  • The effect of the temperature, the fatigue and the test speed on DEN(double edged notch) specimen which was made by the pp-rubber composites during fracture was stuied. DEN specimen was made on PP-rubber composites through the injection molding. With increasing temperature the fracture strength is linearly decrease and the fracture energy is first increase by $0^{\circ}C$ and after that decrease. In the same temperature the fracture strength during increasing the notch radius is hardly increase. The fracture behaviour at low and high test speed is different entirely. At high test speed plastic region is small and fracture behaviour was seen to brittle fracture tendency. The deformation mechanism of polypropylene-rubber composites during fracture was studied by SEM fractography. A strong plastic deformation of the matrix material ahead of the notch/crack occured. The deformation seem to be enhanced by a thermal blunting of the notch/crack.

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온간단조용 금형에 있어서 고속도 공구강의 적용 (Application of High Speed Tool Steel in Warm Forging)

  • 김동진
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2000년도 춘계학술대회논문집
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    • pp.75-78
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    • 2000
  • There are several effective factors to influence die life in the warm forging process. For instance process design die design and die materials etc This study presented heat treatment method which could improve toughness and wear resistance simultaneously in high temperature to apply high speed tool steels like SKH51 to die material for warm forging process. To verify the feasibility of application of heat treatment method mentioned above wear test was performed under the condition of constant time in 40$0^{\circ}C$ Wear coefficient was examined to search a relation between wear amount and time for each material and heat treatment method in 30, 60, and 130 minutes. To quantify the toughness-behavior between room and high temperature impact test was performed and heat fatigue test also fulfilled to compare with the resistance of heat check in room, 200, 400, and $600^{\circ}C$ temperature. On the basis of experimental results mentioned above high speed tool steel was applied to verify appropriateness of newly proposed heat treatment method for die of rotor pole used in automobile alternator. As a result die life of high speed tool steel applied newly proposed heat treatment is longer than that of STD61.

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강유전체 $(Bi,Nd)_4Ti_3O_{12}$ 박막의 결정 구조와 분극 특성 (Crystal Structure and Polarization Properties of Ferroelectric Nd-Substituted $Bi_4Ti_3O_{12}$ Thin Films Prepared by MOCVD)

  • 강동균;박원태;김병호
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2006년도 추계학술대회 논문집 Vol.19
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    • pp.135-136
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    • 2006
  • Bismuth titanate ($Bi_4Ti_3O_{12}$, BIT) thin film has been studied intensively in the past decade due to its large remanent polarization, low crystallization temperature, and high Curie temperature. Substitution of various trivalent rare-earth cations (such as $La^{3+}$, $Nd^{3+}$, $Sm^{3+}$ and $Pr^{3+}$) in the BIT structure is known to improve its ferroelectric properties, such as remanent polarization and fatigue characteristics. Among them, neodymuim-substituted bismuth titanate, ((Bi, Nd)$_4Ti_3O_{12}$, BNT) has been receiving much attention due to its larger ferroelectricity. In this study, Ferroelectric $Bi_{3.3}Nd_{0.7}Ti_3O_{12}$ thin films were successfully fabricated by liquid delivery MOCVD process onto Pt(111)/Ti/$SiO_2$/Si(l00) substrates. Fabricated polycrystailine BNT thin films were found to be random orientations, which were confirmed by X-ray diffraction and scanning electron microscope analyses. The remanent polarization of these films increased with increase in annealing temperature. And the film also demonstrated fatigue-free behavior up to $10^{11}$ read/write switching cycles. These results indicate that the randomly oriented BNT thin film is a promising candidate among ferroelectric materials useful for lead-free nonvolatile ferroelectric random access memory applications.

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고강도 저손실 가공송전선의 개발(I) - 기계적 특성 (Development of High Strength and Low Loss Overhead Conductor(I) - Mechanical Properties)

  • 김병걸;김상수;박주환
    • 한국전기전자재료학회논문지
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    • 제18권12호
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    • pp.1152-1158
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    • 2005
  • New conductor is developed by using high strength nonmagnetic steel(NM) wire as the core of overhead conductor. This conductor is called ACNR overhead conductor(Aluminum Conductor Nonmagnetic Steel Reinforced). Formed by the combination of aluminum alloy wire and high strength nonmagnetic steel wire, it has about the same weight and diameter as conventional ACSR overhead conductor. To enhance properties beneficial in an electrical and mechanical conductor during the process of high strength nonmagnetic steel wire, we made a large number of improvements and modifications in the working process, aluminum cladded method, and other process. ACNR overhead conductor, we successfully developed, has mechanical and electrical properties as good as or even better than conventional galvanized wire. Microstructure of raw material M wire was austenite and then deformed martensite after drawing process. Strength at room temperature is about $180kgf/mm^2\~200kgf/mm^2$. NM wire developed as core of overhead conductor shows heat resistant characteristics higher than that of HC wire used as core of commercial ACSR overhead conductor, Strength loss was not occur at heat resistant test below $600^{\circ}C$. Fatigue strength of vibration fatigue is about $32kgf/mm^2\~35kgf/mm^2$ and that of tension-tension fatigue is $90kgf/mm^2\~120kgf/mm^2$ which is $50\~65\%$ of tensile strength.

고온환경 하에서 착용하는 인체냉각 보조도구로서의 Cooling Vest 연구(1) -Local Cooling에 따른 인체의 온열생리학적 특성- (Efficacy of Cooling Vest for Auxiliary Body Cooling in Hot Environments (1) -Thermophysiological Response of Human Body in Local Cooling-)

  • 권오경;김진아;김태규
    • 한국의류산업학회지
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    • 제2권3호
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    • pp.265-271
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    • 2000
  • Heat stress results in fatigue, a decline in strength, alertness., and mental capacity. The problem is compounded when high humidity exists. To help relieve worker heat stress, many types of cooling units are marketed. While workers may experience some cooling, critical body core temperatures often continue to elevate. This study was designed to find the effects of three kinds of cooling vest with portable frozen gel strips on thermophysiological parameters and on temperature and humidity within clothing. The heart rate, rectal, and skin temperature as well as sweat rate and clothing microclimate were measured during 80 min in 5 healthy males. Inquiries were also made into the subjective rating thermal, humidity comfort, and fatigue sensations. The main findings in our experiments are as follows: (a) Physiological parameters such as rectal temperature was the lowest in garb A1, intermediate in garb A, and the highest in garb A2 throughout the experiment. And mean skin temperature was the lowest in garb A, intermediate in garb A1, and the highest in garb A2; (b) Temperature and humidity within clothing (back) were garb in Al, intermediate in garb A, and the highest in garb A2. But the temperature and humidity within clothing (chest) were garb in A, intermediate in garb A1, and the highest in garb A2; (c) Most participants (4 out of 5 persons) answered that they felt more comfortable and fatigueless in garb A1 than in garb A and A2. It is concluded that local cooling in garb A1 of the upper torso could physiological reduce the thermal strain in participants wearing cooling vest.

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LPPS용사법과 HVOF 용사법으로 제조된 CoNiCrAlY 코팅의 고온물성에 관한 연구 (A study on the high temperature properties of CoNiCrAlY coating fabricated by HVOF and LPPS process)

  • 강현욱;권현옥;송요승
    • 한국표면공학회지
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    • 제34권2호
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    • pp.161-168
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    • 2001
  • A Thermal Barrier Coating (TBC) can play an important role in protecting parts from harmful environments at high temperatures such as oxidation, corrosion, and wear in order to improve the efficiency of aircraft engines by lowering the surface temperature of the turbine blade. The TBC can increase the life span of the product and improve the operating properties. Therefore, in this study the mechanical and thermal properties of the TBC such as oxidation, fatigue and shock at high temperatures were evaluated. A samples of a bond coat (CoNiCrAlY) produced by the High Velocity Oxygen Fuel (HVOF) and Low Pressure Plasma Spray (LPPS) method were used. The thickness of the HVOF coating layer was approximately $450\mu\textrm{m}$ to 500$\mu\textrm{m}$ and the hardness number of the coating layer was between 350Hv and 400Hv. The thickness of the LPPS coating was about 350$\mu\textrm{m}$ to 400$\mu\textrm{m}$ and the hardness number of the coating was about 370Hv to 420Hv. The X-ray diffraction analysis showed that CoNiCrAlY coating layer of the HVOF and LPPS was composed of the $\beta$and ${\gamma}$phase. After the high temperature oxidation test, the oxide scale with about l0$\mu\textrm{m}$ to 20$\mu\textrm{m}$ thickness appeared at the coating surface on the Al-depleted zone was observed under the oxide scale layer.

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후방복사 초음파를 이용한 TMCP강의 부식피로 손상평가 (Assessment of Degradation by Corrosion Fatigue of TMCP Steel using a Backward Radiated Ultrasound)

  • 김영환;배동호;박진형;유형주;권성덕;송성진
    • 비파괴검사학회지
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    • 제23권4호
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    • pp.349-355
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    • 2003
  • 후방복사 레일리 표면파를 사용하여 부식피로에 의한 재료손상을 평가하였다. $25^{\circ}C$, 3.5 wt.% NaCl 수용액에서 TMCP 강재에 대하여 하중의 크기를 변화시키면서 부식피로 시험을 수행하였다. 각각의 시험편에 대해서 입사각에 따른 후방복사 초음파의 진폭변화를 측정하였다. 후방복사 프로파일이 최대가 되는 입사각으로부터 레일리 표면 탄성파의 속도를 결정하였는데, 부식피로 시험에서 파손수명이 길었던 시험편에서의 표면탄성파의 속도가 더 느렸다. 이 사실은 시험편 표면에 발생한 부식손상이 주로 부식환경에 놓인 시간에 의존함을 의미한다 본 연구에서 얻어진 결과는 후방복사된 레일리 표면 탄성파가 노후 재료의 부식손상을 비파괴적으로 평가하는데 유용한 도구임을 보여주었다.

Mod.9Cr-1Mo 강 구조의 크리프-피로 균열 거동 평가법 개발 (Development of Assessment Methodology on Creep-Fatigue Crack Behavior for a Grade 91 Steel Structure)

  • 이형연;이재한
    • 대한기계학회논문집A
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    • 제34권1호
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    • pp.103-110
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    • 2010
  • 본 연구에서는 프랑스의 RCC-MR A16 절차에 기초하여 Mod.9Cr-1Mo 강(ASME Grade 91) 구조의 크리프-피로 균열 개시 및 성장 평가법을 확장 개발하였다. 현재의 A16 지침은 오스테나이트 스테인리스강에 대해서만 크리프-피로 균열 개시 및 성장 평가법을 제시하고 있지만, 현재 초초임계(USC) 화력발전소는 물론 미래형 원자로 시스템의 구조재료로서 폭넓게 채택되고 있는 Mod.9Cr-1Mo 강에 대한 지침은 제시하지 않고 있다. 본 연구에서는 FMS(페리틱-마르텐사이트강)에 대한 크리프-피로 균열 개시 및 성장 평가법을 제시하고 있고, 구조물에 대한 크리프-피로 균열 거동 평가를 수행하였다. 평가결과는 구조시험을 수행한 결과 얻은 관찰 이미지와 비교하였다.