• Title/Summary/Keyword: High Stiffness Design

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Topology Optimization Design of Machine Tools Head Frame Structures for the Machining of Aircraft Parts (항공기부품가공용 공작기계 헤드프레임 구조의 위상최적화 설계)

  • Yun, Taewook;Lee, Seoksoon
    • Journal of Aerospace System Engineering
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    • v.12 no.4
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    • pp.18-25
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    • 2018
  • The head frame structure of a machine tool for aircraft parts, which requires machining precision and machining of difficult-to-cut materials is required to be light-weighted for precision high-speed machining and to minimize possible deformation by cutting force. To achieve high stiffness and for light-weight structure optimization design, a preliminary model was designed based on finite element analysis. The topology optimization design of light-weight, high stiffness, and low vibration frame structure were performed by minimizing compliance. As a result, the frame weight decreased by 17.3%, the maximum deflection was less than 0.007 mm, and the natural frequency increased by 30.6%. The static stiffness was increased in each axis direction and the dynamic stiffness exhibited contrary results according to the axis. Optimized structure with the high stiffness of low vibration in topology optimization design was confirmed.

Spindle Design Technology for High Speed Machine Tools

  • Lee, Chan-Hong
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.06a
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    • pp.109-115
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    • 2000
  • The spindle unit is core parts in high precision machine tools. Diverse static, dynamic and thermal charateristics of spindle unit are needed for special purpose of machine tools. Compromise between those charateristics will be done in concept design phase. High static stiffness at spindle nose may be very important performance for heavy cutting work. High dynamic stiffness is also useful to high precision and high speed machine tools. Improvement of thermal charateristics in spindle lead to high reliability of positioning accuracy. For high speed spindle structure, the design parameter such as, bearing span, diameter, bearing type and arrangement, preload, cooling and lubrication method should be in harmony.

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A Combined Bearing Arrangement for High Damping Spindle Systems (고감쇠 주축 시스템을 위한 베어링의 복합배열에 관한 연구)

  • Lee, C.H.
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.10
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    • pp.139-145
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    • 1996
  • The machining accuracy and performance is largely influenced by the static, dynamic and thermal characteristics of spindle systems in machine tools, because the spindle system is a intermedium for cutting force from tool and machine powef from motor. Large cutting force and power are transmitted by bearing with a point or line contact. So, the spindle system is the static and dynamic weakest point in machine structure. For improvement of static stiffness of spindle system can be changed design parameters, such as diameter of spindle, stiffness of bearing and bearing span. But for dynamic stiffness, the change of the design parameters are not useful. In this paper, the combined bearing arrangement is suggested for high damping spindle system. The combined bearing arrangement is composed of tandem double back to back arrangement type ball bearins and a high damping hydrostatic bearing. The variation of static deflection and amplitude in first natural frequency is evaluated with the location of hydrostatic bearing between front and rear ball bearing. The optimized location of hydrostatic bearing for high static and dynamic stiffness is determined rapidly and exactly using the mode shape and transfer function of spindle. The calculation of damping effect on vibration by unbalance of grinding wheel and pulley in optimized spindle system is carried out to verify the validity of the combined bearing arrangement. Finally, the simulation of grinding process show that the surface roughness of workpiece with high damping spindle system is 60% better than with ball bearing spindle system.

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Experimental Study on Secondary Moment of High-Strength RC Slender Columns under Eccentric Loads (편심을 받는 고강도콘크리트 장주의 2차모멘트에 관한 실험적 연구)

  • 박동규;배성용;이재훈
    • Proceedings of the Korea Concrete Institute Conference
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    • 1998.10a
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    • pp.571-576
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    • 1998
  • This paper is a part of a research plan aimed at the verification of basic design rules of high-strength concrete columns. A total of 19 slender column specimens were tested to measure secondary moment and stiffness of eccentrically loaded reinforced concrete tied columns. Main variables included in this test program were concrete compressive strength, steel amount, eccentricity, and slenderness ratio. The concrete compressive strength varied from 356kg/$\textrm{cm}^2$ to 951kg/$\textrm{cm}^2$, the longitudinal steel ratios were between 1.13% and 5.51%, and slenderness ratios were 40 and 61. Calculated moment magnification factors and column stiffness based on design codes are higher than the test results for high axial load under small eccentricity, for higher slenderness ratio, for lower longitudinal steel ratio, and for high-strength concrete. The moment magnification method of the current design codes may provide a very conservative design for high-strength concrete slender column.

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tudy on Seismic Design of Buckling Restrained Braced Frame System Using Inverse Stiffness Method (역강성 설계법을 이용한 비좌굴 가새골조시스템의 내진설계에 관한 연구)

  • Kim, Se-Hyun;Park, Sung-Soo
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.10 no.3
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    • pp.106-114
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    • 2006
  • This study proposed the applicability of inverse stiffness method on the seismic design for steel frame with buckling restrained braces and the design results were compared with former research's. The concept of this method is simple and efficient. Furthermore it is able to reflect the high mode's effect and control the ductility factors of each story individually. Design results using the proposed method showed that according to increase of the given target drift, the areas of brace generally decreased but partially increased in some stories of the tall structure with very large ductility. And the post yield stiffness ratio's variation had more effect on the design results in the small post yield stiffness ratio.

Lubrication Performance Analyses of Spiral Groove Dry Gas Seals - Part II: Detailed Performance Evaluation of Groove Design Parameters (스파이럴 그루브 드라이 가스 시일의 윤활 성능해석 - Part II: 그루브 설계 파라미터의 상세 성능평가)

  • Lee An Sung;Yang Jae-Hun;Choi Dong-Hoon
    • Tribology and Lubricants
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    • v.20 no.2
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    • pp.68-76
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    • 2004
  • Applying a general Galerkin FE lubrication analysis method to spiral groove dry gas seals, this study intends to analyze in detail the effects of groove design parameters, such as a spiral angle, groove width ratio, groove radius ratio, groove depth ratio, and groove taper ratio, on the lubrication performances of an opening force, leakage, axial stiffness and damping, and angular stiffness and damping at low and high rotating speeds: 3,600 and 15,000 nm. Results show that, for the primary design consideration performances such as the opening force and axial and angular stiffnesses, a spiral angle of $25^{\circ}$, a groove width ratio of 0.46, a groove radius ratio of 1.1, a groove depth ratio of 1.0, and a groove taper ratio of 0.0 are preferred. Where the recommended relatively low values of groove depth and taper ratios are to keep the axial and angular dampings positive or higher than 0 particularly at the high rotating speed.

Development of a Parallel-Serial Robot Arm for Propeller Grinding (프로펠러 연삭작업을 위한 병렬-직렬 로보트 암 개발)

  • Lee, Min Ki;Choi, Byung Oh;Jung, Jong Yoon;Park, Kun Woo
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.2
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    • pp.146-158
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    • 1996
  • This paper develops a robot arm for propeller blade grinding. The grinding work requires a high stiffness robot arm to reduce deformation and vibration which are generated during machining operation. Conventional articulated robots have serial connecting links from the base to the gripper. Thus, they have very weak structure to the stiffness for grinding operation. Stewart Platform is a typical parallel robotic mechanism with very high stiffness but it has small work space and large installation space. This research proposes a new grinding robot arm by combining parallel mechanism with serial mechanism. Therefore, the robot has large range of work space as well as high stiffness. This paper introduces the automatic system for propeller grinding utilizing the robot and the design of proposed robot arm.

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Two-dimensional rod theory for approximate analysis of building structures

  • Takabatake, Hideo
    • Earthquakes and Structures
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    • v.1 no.1
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    • pp.1-19
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    • 2010
  • It has been known that one-dimensional rod theory is very effective as a simplified analytical approach to large scale or complicated structures such as high-rise buildings, in preliminary design stages. It replaces an original structure by a one-dimensional rod which has an equivalent stiffness in terms of global properties. If the structure is composed of distinct constituents of different stiffness such as coupled walls with opening, structural behavior is significantly governed by the local variation of stiffness. This paper proposes an extended version of the rod theory which accounts for the two-dimensional local variation of structural stiffness; viz, variation in the transverse direction as well as longitudinal stiffness distribution. The governing equation for the two-dimensional rod theory is formulated from Hamilton's principle by making use of a displacement function which satisfies continuity conditions across the boundary between the distinct structural components in the transverse direction. Validity of the proposed theory is confirmed by comparison with numerical results of computational tools in the cases of static, free vibration and forced vibration problems for various structures.

Analysis of Axial Load Characteristics of Air-Dynamic Bearings of Various Curvatures (다양한 곡률을 가진 공기 동압 베어링의 축방향 부하특성 해석)

  • 최우천;신용호;최정환
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.3
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    • pp.129-135
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    • 2000
  • Air-dynamic bearings are increasingly used in supporting small high-speed rotating bodies. This study investigates the effects of design parameters on the axial stiffness of spiral-grooved air bearings of various curvatures. Design parameters are fundamental clearance, groove depth, and bearing number. The pressure distribution at the clearance between the stator and rotor of the bearing is obtained by solving the Reynolds equation, and the supporting load and the axial linear stiffness are calculated from the pressure distribution. It is found that a larger curvature increases the axial linear stiffness more and that there exist an optimal groove depth for the linear stiffness of the air bearing. It is also found that the linear stiffness has a linear relationship with the bearing number.

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