• Title/Summary/Keyword: High Speed Process

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A Study on the Embodiment of a Transfer Case with High-Speed Reduction of the Planetary Gear Type Applied to Big Industrial Vehicles (대형 산업 차량에 적용되는 유성기어형 고감속 중간변속기 구현에 관한 연구)

  • Lee, Won-Kyu;Park, Se-Myoung
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.14 no.6
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    • pp.14-20
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    • 2015
  • A high-speed reduction transfer case is usually employed by an excavator, wheel loader, or bulldozer. When powerful torque is required in the case of climbing steep roads or towing heavy equipment, the high-speed reduction mode of the gearbox is used. Generally, a transfer case using a spur gear type with a speed reduction system has a speed reduction ratio of 1 to 1 or 2 to 1. However, the structure of a transfer case achieved at a high speed of 1 to 1 and a low speed of 4.5 or under 5.5 to 1 with the speed reduction by use of a planetary gear type with a speed reduction system was proposed in this study. By employing a planetary gear type with a speed reduction system, the compact structure of the transfer case was achieved, and the impact or the partial defect of gear teeth was eliminated.

Development of Monitoring System for Super High-Speed Machining and Evaluation of Machinability of Difficult-to-cut Material (난삭재의 고속가공 특성 평가 및 모니터링 시스템 구축)

  • Lee, Woo-Young;Choi, Seong-Joo;Lee, Sang-Tae;Kim, Heung-Bae
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.10
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    • pp.208-213
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    • 2001
  • High speed milling(HSM) is one of the emerging cutting process having tremendous potential not only in increased metal removal rates but also in improved surface finish, burr free edge, dimensional accuracy and a virtually stress free component after machining. The High efficiency and accuracy in machining of die/mold materials can be obtained in high speed machining, so it is necessary to analytic the mechanism of high speed cutting process : cutting force, acoustic emission signal.

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A Study on the Optimization of Servo System Originating to High-Speed Fixed Duty Processing (고속 고정도가공에 기인하는 Servo System의 최적화와 기능특성에 관한 연구)

  • Lee, Hong-Gil;Kim, Won-il;Choi, Myung-Hwan;Baek, Sang-Yeob
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.8 no.2
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    • pp.18-24
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    • 2009
  • The most dominate aspect in machine works using CNC devices in industrial production processes is the precision of the product and the Cycle Time. To this day, many studies on the external factors of the technology to reduce the Cycle Time have advanced amid to the advancements in cam soft development for manual programs and the numerous studies on high speed and precision machining. This study experimented various functions of the sequence pattern flow and arranged system development technologies of past few years to develop and applicate various usage of adjustment factors within the CNC, so it would be more understandable to the user and would enable them to make high speed and precision products more faster develop and. In order to reduce the Cycle Time, the mechanism of machine tools has to be analysed and applied, in addition to program reduction and improvement of the manufacture process.

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A Study on the Improvement of Performance of High Speed Cutting Tool using Magnetic Fluid Grinding Technique(A Performance Estimation of High Speed Cutting Tool) (자기연마기술을 이용한 고속절삭공구의 성능향상에 관한 연구 (고속절삭공구의 성능평가를 중심으로))

  • Cho J.R.;Yang S.C.;Jung Y.G.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.10a
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    • pp.354-361
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    • 2005
  • In high speed cutting process, due to the friction between the tool and workpiece, a temperature rise of contacting part is serious. It need to develop cutting tool for overcoming such a poor condition. So now, some studies, the optimization of tool shapes, the fine grains of tool material, multi-layer coating of tools are processing. If mirror finishing on the tool is processed, there is advantage of relation between chip and tool, because of less friction, and also tool's lift would be increased. As a result mirror like finishing is expected efficient enhancement of tool. Generally, it is too difficult to process by a general way for tools of complex shapes, it is required a new method to process such complex shape tools. The magnetic fluid polishing technique can polish the workpiece of complex shape, because the polishing method which polishes as compress the workpiece by the magnetism abrasives to arrange to the linear according to the line of magnetic force. In this paper, We polished the surface of the high speed cutting tool using the magnetic fluid polishing technique, to enhance the performance of the high speed cutting tool.

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A Study on the design of RNS Multiplier to speed up the Graphic Process (고속 그래픽 처리를 위한 잉여수계 승산기 설계에 관한 연구)

  • Kim, Yong-Sung;Cho, Won-Kyung
    • Journal of the Korean Institute of Telematics and Electronics B
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    • v.33B no.1
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    • pp.25-37
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    • 1996
  • To process computer graphics in real time, the high-speed operations(multiplier and adder) are needed to increase the speed of graphic process. RNS(Residue Number System) is integer number system that has the parallel and high-speed operation. Also, it is able to design both high-speed multiplier and adder, since a cyclic group has an isomorphic relation between multiplication and addition in RNS. So in this paper, DRNS(Double Residue Number System) is proposed, it is used for the multiplier and the adder, which are designed using a circulative code for the high-speed graphic processor in RNS. The designed multiplier would operate with the speed of 87Mzz two TTL using 74s09 and 74s32.

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Fabrication and Mechanical Properties of Powder Metallurgical High Speed Steels with Various Co Contents (Co 함량이 다른 분말고속도공구강의 제조 및 기계적 특성)

  • 홍성현;배종수;김용진
    • Journal of Powder Materials
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    • v.9 no.5
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    • pp.303-306
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    • 2002
  • P/M high speed steels with various Co contents were fabricated by gas atomization and Canning/HIP process. As Co content in P/M high speed steel increased, hardness, transverse rupture strength and yield strength in compressive testing increased due to solid solution hardening of Co in matrix. Especially, PM high speed steels with Co have high deformation resistance to repeated compressive loading.

Development of Geometry Design S/W using Analysis on Machining Characterization considering EndMill Geometry (엔드밀 형상에 따른 가공특성 분석을 이용한 형상설계 S/W 개발)

  • 한창규;고성림;유중학;서천석;김경배
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.04a
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    • pp.111-117
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    • 2004
  • The tool geometry parameters and cutting process have complex relationships. Until now, various cutting test were needed to acquire optimal design of end mill for the purpose of high speed machining, due to the insufficient knowledge about cutting process. In high speed machining. Using various tools with different geometry, relationships between tool geometry parameter (rake angle, clearance angle, length of cutter) and cutting process (cutting force, surface accuracy, surface roughness) have been studied. Acquired data can be used to design optimal tool for high speed machining and developed tool geometry design S/W.

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A Study on the High Speed Tapping of Magnesium Alloy for IT Parts (IT 부품용 마그네슘 합금의 고속 탭핑가공에 관한 연구)

  • Lee, Sang-Min;Park, Hwi-Keun;Lee, Won-Suk;Kim, Taeck-Su;Chae, Seung-Su;Lee, Choong-Seok;Baek, Young-Jong;Jo, Hyun-Taeck;Lee, Young-Sik;Lee, Jong-Chan
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.3
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    • pp.29-34
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    • 2012
  • This paper reports some experimental results in high speed rigid tapping of magnesium alloy(AZ91D). M3 spiral tap and high speed spindle tapping center of gantry type were used in experiments and thrust forces were measured. The experimental results indicate that the thrust forces are proportional to the spindle speed and depth of cut. The thrust forces increase as the depth of cut increases. M3 Tapping was achieved at the spindle speed of 10,000rpm, depth of cut of 1.5D and total stroke of 32mm.

Spindle Speed Optimization for High-Efficiency Machining in Turning Process (선삭 공정에서의 고능률 가공을 위한 주축 회전수의 최적화)

  • Chol, Jae-Wan;Kang, You-Gu;Kim, Seok-Il
    • Journal of the Korean Society for Precision Engineering
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    • v.26 no.1
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    • pp.138-145
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    • 2009
  • High-efficiency and high-quality machining has become a fact of life for numerous machine shops in recent years. And high-efficiency machining is the most significant tool to enhance productivity. In this study, to achieve high-efficiency machining in turning process, a spindle speed optimization method was proposed based on a cutting power model. The cutting force and power were estimated from the cutting parameters such as specific cutting force, feed, depth of cut, and spindle speed. The time delay due to the acceleration or deceleration of spindle was considered to predict a more accurate machining time. Especially, the good agreement between the predicted and measured cutting forces showed the reliability of the proposed optimization method, and the effectiveness of the proposed optimization method was demonstrated through the simulation results associated with the productivity enhancement in turning process

Rapid Manufacturing of Microscale Thin-walled Structures by Phase Change Workholding Method (상변화 고정방식에 의한 마이크로 박벽 구조물의 쾌속제작)

  • Shin, Bo-Sung
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.9 s.174
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    • pp.188-193
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    • 2005
  • To provide the various machining materials with excellent quality and dimensional accuracy, high -speed machining is very useful tool as one of the most effective rapid manufacturing processes. However, high-speed machining is not suitable for microscale thin-walled structures because of the lack of the structure stiffness to resist the cutting force. A new method which is able to make a very thin-walled structure rapidly will be proposed in this paper. This method is composed two processes, high-speed machining and filling process. Strong workholding force comes out of the solidification of filling materials. Low-melting point metal alloys are used in order to minimize the thermal effect during phase change and to hold arbitrary shape thin-walled structures quickly during high-speed machining. To verify the usefulness of this method, we will show some applications, for examples thin -wall cylinders and hemispherical shells, and compare the experimental results to analyze the dimensional accuracy of typical parts of the structures.