• 제목/요약/키워드: High Speed Process

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AE센서를 이용한 고속 탭핑용 공구 모니터링에 관한 연구 (A Study on Tool Monitoring for High Speed Tapping using AE Signal)

  • 김용규;이돈진;김선호;안중환
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1997년도 추계학술대회 논문집
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    • pp.315-318
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    • 1997
  • In terms of productivity, the speed of machining process has been increasing in most of engineering part. But the tapping process does not reach at enough level compared with other machining processes because of its complicate cutting mechanism. In the high speed tapping process, the one of important elements is tool monitoring system to prevent tool breakage. This paper describes tool monitoring system by acoustic emission(AE) in the tapping process. We used 2 types of AE sensors in this test. The one is commercial sensor which is used in other machining monitoring system like polishing and the other is a self-fabricated sensor for this test. In this test we purpose to find out the frequency of AE signal in tapping process and verify the possibility of applying AE sensor in in-process tapping monitoring system. Also grasp of characteristic of tapping process by AE signal is handled.

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고속 밀링 주축용 자기베어링 시스템의 디지털 제어기 설계 (Digital Controller Design of a Magnetic Bearing System for High Speed Milling Spindle)

  • 노승국;경진호;박종권
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2004년도 춘계학술대회 논문집
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    • pp.398-403
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    • 2004
  • The demand of high speed machining is increasing because the high speed cutting providers high efficiency of process, short process time, improved metal removal capacity and better surface finish. Active magnetic bearings allow much high surface speed than conventional ball bearings and therefore greatly suitable for high speed cutting. The automatic control concept of magnetic bearing system provides ability of intelligent control of spindle system to increase accuracy and flexibility by means of adaptive vibration control. This paper describes a design and development of a milling spindle system which includes built-in motor with power 5.5㎾ and maximum speed 70,000rpm, HSK-32C tool holer and active magnetic bearing system. Magnetic actuators are designed for satisfying static load condition. The Performances of manufactured spindle system was examined for its static and dynamic stiffness, load capacity, and rotational accuracy. This spindle was run up to 70,000 rpm stably, which is 3.5 million DmN.

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항공기 대형구조물의 고속가공에 관한 연구 (A Study on the High Speed Machining of Major Structure in Aircraft)

  • 이우명;김남경;김해지;장정환;(주)Yulkok
    • 한국기계가공학회지
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    • 제11권1호
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    • pp.119-124
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    • 2012
  • The study on high speed machining was conducted for wing and rib parts of major structure in aircraft in order to investigate a optimal cutting condition and machining method using a high speed machine with 33,000rpm. Preliminary tests, such as high speed cutter test and spindle vibration test of high speed machine, were performed and the high speed machining was conducted in 3times after the preliminary test results were applied to a NC program for manufacturing.

고속이송계의 열변형오차 자동보정에 관한 연구 (A Study on Automatic Compensation of Thermal Deformation Error for High Speed Feeding System)

  • 고해주;정윤교
    • 한국기계가공학회지
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    • 제6권4호
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    • pp.57-64
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    • 2007
  • In the recent years, development of machine tool with high speed feeding system have brought a rapid increase in productivity. Practically, thermal deformation problem due to high speed is, however, become a large obstacle to realize high precision machining. In this study, therefore, the construction of automatic error compensation system to control thermal deformation in high speed feeding system with real time is proposed. To attain this purpose, high speed feeding system with feeding speed 60mm/min is developed and experimental equation for relationship between thermal deformation and temperature of ball screw shaft using multiple regression analysis is established. Furthermore, in order to analyze thermal deformation error, compensation coefficient is determined and thermal deformation experiments is carried out. From obtained results, it is confirmed that automatic error compensation system constructed in this study is able to control thermal deformation error within $15{\sim}20{\mu}m$.

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Study of Zinc Diffusion Process for High-speed Avalanche Photodiode Fabrication

  • Ilgu Yun;Hyun, Kyung-Sook;Pyun, Kwang-Eui
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2000년도 하계학술대회 논문집
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    • pp.731-734
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    • 2000
  • The characterization of Zinc diffusion processes applied fur high-speed avalanche photodiodes has been examined. The different diffusion process conditions for InP test structures were explored. The Zinc diffusion profiles, such as the diffusion depth and the Zinc dopant concentration, were examined using secondary ion mass spectrometry with varying the process variables and material parameters. It is observed that the diffusion profiles are severely impacted on the process parameters, such as the amount of Zn$_3$P$_2$source and the diffusion time, as well as material parameters, such as doping concentration of diffusion layer. These results can be utilized for the high-speed avalanche photodiode fabrication.

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고속 처리를 위한 이진 영상 정규화 하드웨어의 설계 및 구현 (Design and Implementation of Binary Image Normalization Hardware for High Speed Processing)

  • 김형구;강선미;김덕진
    • 전자공학회논문지B
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    • 제31B권5호
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    • pp.162-167
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    • 1994
  • The binary image normalization method in image processing can be used in several fields, Especially, its high speed processing method and its hardware implmentation is more useful, A normalization process of each character in character recognition requires a lot of processing time. Therefore, the research was done as a part of high speed process of OCR (optical character reader) implementation as a pipeline structure with host computer in hardware to give temporal parallism. For normalization process, general purpose CPU,MC68000, was used to implement it. As a result of experiment, the normalization speed of the hardware is sufficient to implement high speed OCR which the recognition speed is over 140 characters per second.

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Bead Formation and Wire Temperature Distribution during Ultra-high-speed GTA Welding Using Pulse-heated Hot-wire

  • Shinozaki, K.;Yamamoto, M.;Mitsuhata, Koichi;Nagashima, Toshiharu;Kanazawa, T.;Arashin, H.
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2009년 추계학술발표대회
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    • pp.226-234
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    • 2009
  • The purpose of this study was to investigate the melting phenomenon of filler wire in detail and to obtain the precise temperature distribution of filler wire during GTA welding under the ultra-high welding speed condition in order to develop the ultra-high-speed GTA welding process with the pulse-heated hot-wire system by using three kinds of materials. The melting phenomenon of filler wire was observed using a high-speed camera and the temperature distribution of filler wire was measured using a radiation thermometer. From the above result, the adequate welding conditions of each material to make the GTA welding process with the ultra-high welding speed could be obtained. The ultra-high-speed GTA welding process needed the adequate wire current in order to obtain the adequate temperature distribution and the adequate melting position of filler wire. Moreover, the temperature distributions of three kinds of filler wire could be estimated by using the proposed simple estimation method.

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고속 가공용 엔드밀의 형상설계에 관한 연구 (Study on the Design of End Mill Geometry for the High Speed Machining)

  • 이상규;배승민;고성림;김경배;서천석
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2001년도 춘계학술대회 논문집
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    • pp.67-70
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    • 2001
  • The tool geometry parameters and cutting process have complex relationships. Until now, numerous cutting tests were needed to acquire optimal design of end mill for the purpose of high speed machining, due to the insufficient knowledge about cutting process in high speed machining. Using various tools with different geometry, relationships between tool geometry parameter(rake angle, clearance angle, length of cutter) and cutting process(cutting force, surface accuracy, surface roughness) have been studied. Acquired data can be used to design optimal tool for high speed machining

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최적형상의 고속용 엔드밀 설계를 위한 프로그램 개발 (Development of the program for Optimal Design of High Speed Endmill)

  • 고성림;한창규;서천석;김경배
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2003년도 춘계학술대회 논문집
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    • pp.500-503
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    • 2003
  • The tool geometry parameters and cutting process have complex relationships. Until now, various cutting test were needed to acquire optimal design of end mill for the purpose of high speed machining, due to the insufficient knowledge about cutting process in high speed machining. Using various tools with different geometry, relationships between tool geometry parameter (rake angle, clearance angle, length of cutter) and cutting process (cutting force, surface accuracy, surface roughness) have been studied. Acquired data can be used to design optimal tool for high speed machining

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고속가공용 엔드밀 형상설계 S/W 개발 (Development of Geometric Design S/W for High Speed End Mill)

  • 한창규;고성림;서천석;김경배
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2004년도 추계학술대회 논문집
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    • pp.422-427
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    • 2004
  • The tool geometry parameters and cutting process have complex relationships. Until now, various cutting test were needed to acquire optimal design of end mill for the purpose of high speed machining, due to the insufficient knowledge about cutting process in high speed machining. Using various tools with different geometry, relationships between tool geometry parameter (rake angle, clearance angle, length of cutter) and cutting process (cutting force, surface accuracy, surface roughness) have been studied. Acquired data can be used to design optimal tool for high speed machining and to develop a software for design of end mill geometry.

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