• 제목/요약/키워드: High Speed Friction Test

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Settlement behavior and controlling effectiveness of two types of rigid pile structure embankments in high-speed railways

  • Wang, Changdan;Zhou, Shunhua;Wang, Binglong;Guo, Peijun;Su, Hui
    • Geomechanics and Engineering
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    • 제11권6호
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    • pp.847-865
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    • 2016
  • In this study, a series of geotechnical centrifugal tests were conducted to investigate the effectiveness of settlement control of two types of rigid pile structure embankments (PRSE) in collapsible loess under high-speed railway embankments. The research results show that ground reinforcement is required to reduce the post-construction settlement and settlement rate of the embankments. The rigid pile structure embankments using rigid piles can substantially reduce the embankment settlement in the construction of embankments on collapsible loess, and the efficiency in settlement reduction is affected by the pile spacing. The pile-raft structure embankments (PRSE) have much stronger ability in terms of the effectiveness of settlement control, while the pile-geogrid structure embankments (PGSE) provides rapid construction as well as economic benefits. Rational range of pile spacing of PRSE and PGSE are suggested based on the requirements of various railways design speeds. Furthermore, the time effectiveness of negative skin friction of piles and the action of pile-cap setting are also investigated. The relevant measures for improving the bearing capacity and two parts of transition zone forms as positive control mean have been suggested.

서스펜션 내구시험용 Road Simulator의 설계 및 제작 (Design and Manufacture of Road Simulator for Suspension Durability Test)

  • 최경락;황성호;전승배
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2001년도 춘계학술대회 논문집
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    • pp.155-160
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    • 2001
  • The road simulator system can simulate the longitudinal, lateral, and vertical movement changed by road conditions and vehicle dynamic characteristics while driving. This system provides the durability evaluation of vehicle suspensions. The system consists of hydraulic actuators, link mechanism, and servo controller. The hydraulic actuators are specially manufactured using low friction seals to endure high speed movement. The link mechanism is designed in order to minimize the dynamic effect during motion and remove the interference between 3axes actuators. The servo controller is composed of sensors, sensor amplifiers - displacement transducers and load cells, and an industrial PC with DSP board which calculates the control algorithm to control hydraulic actuators. The test results are included to evaluate the performance of this simulator comparing vehicle driving test.

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반작용휠의 미소진동 측정법에 관한 실험적 연구 (An Experimental Study on Micro-vibration Measurement Methods of a Reaction Wheel)

  • 김대관;오시환;이선호;용기력
    • 한국소음진동공학회논문집
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    • 제21권9호
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    • pp.828-833
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    • 2011
  • A reaction wheel assembly(RWA) is the largest disturbance source that can induce high frequency micro-vibration on an optical payload of satellites. To ensure a tight pointing-stability budget of satellites, the RWA disturbance effect on spacecraft should be accurately analyzed and evaluated for whole design phases. For this purpose, the micro-vibration disturbance of RWA should be precisely measured. In the present study, two measurement methods on RWA micro-vibration disturbances are compared and investigated. One is a free run-down speed test and the other is a constant speed test. The micro-vibration data measured by the two methods are analyzed in terms of spectrum characteristics, static and dynamic imbalance values, and root sum square(RSS) values. The analysis results show that both methods can measure very similar results in time and frequency domains and that the free run-down speed method is more adequate in respects to wheel friction modeling, noise rejection of imbalance and RSS peak evaluation.

냉각수 및 오일의 온도에 따른 연비향상에 관한 실험적 연구 (An Experimental Study on the Improvement of Fuel Economy according to Coolant and Oil Temperature)

  • 조원준;김형익;이기형
    • 한국자동차공학회논문집
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    • 제17권1호
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    • pp.72-79
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    • 2009
  • Recently, the internal combustion engines have focused on reducing the $CO_2$ gas in order to cope with severe regulations for fuel economy. Therefore, various new technologies have been developed. Among them, cooling system is spotlighted because it has great effect on fuel economy. In this study, we measured the friction losses of engine parts according to engine speed and oil temperature. We also obtained optimized oil temperature which has the minimum friction losses. Then, we selected optimized oil temperature range and gave informations of friction losses for each engine parts. In addition, we analyzed relationship between coolant temperature and oil temperature by using engine performance test system. From this experiment, we obtained the database for relationship between coolant temperature and oil temperature. Then, we found the optimal temperature about engine oil. We analyzed BSFC and exhaust emissions by controlling the high coolant temperture. If we controlled coolant temperature more higher, BSFC has a little difference but exhaust emissions such as THC and CO have reduced. By using these experimental results, we predicted that IC engine have more low fuel consumption and exhaust emissions by optimized cooling control strategy.

고 내마모성 혼합 금속복합재료의 연삭마모 (Abrasive Wear of Hybrid Metal Matrix Composites for High Wear Resistance)

  • 송정일
    • Composites Research
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    • 제12권5호
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    • pp.12-22
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    • 1999
  • 알루미늄 기지 금속복합재료는 비강도, 비강성, 경도가 뛰어난 것으로 널리 알려져 있으며, 높은 마모 저항으로 인해 점점 중요한 재료로 인식되고 있다. 본 연구에서는 AC2B 알루미늄 합금을 기지재로 하고, 알루미나($Al_2O_3$) 및 탄소를 단섬유를 보강재로한 혼합금속복합재료를 제조하였다. 다양한 상대 마모 속도하에서의 연삭 마모 시험을 통해 금속복합재료의 상온 및 고온 마모 거동을 규명하였다. 금속복합재료의 마모 저항은 고속에서 보강재로 인해 향상되었다. 탄소 혼합 금속복합재료의 마모 저항은 탄소의 고체 윤활 효과로 인해 알루미나($Al_2O_3$) 복합재료보다 우수하였으며, 특히 고속에서의 내마모성이 가장 향상되었다. 금속복합재료의 마찰계수는 상온과 고온에서 상대 속도의 변화에도 큰 차이를 보이지 않았다.

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Ni-Cr-Mo-V 내열강의 마찰마모 특성 연구 (A Study on Tribological Characteristics for High Temperature Alloy Steel with Ni-Cr-Mo-V)

  • 임호기;배문기;김태규
    • 열처리공학회지
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    • 제29권6호
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    • pp.284-291
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    • 2016
  • High temperature alloy steel such as Ni-Cr-Mo-V material has excellent properties of high strength and high heating resistance. It has been used for several military weapon components such as gun barrel of a warship, turbine rotor and turbine disk for nuclear power plant. Being curious about this material required excellent wear resistance and durability in extreme environmental conditions. A dry wear test at the ambient air and Ar gas conditions in the room temperature were performed in this study. What's more a lubricant wear test at different temperature was conducted. In addition that DLC was coated on Ni-Cr-Mo-V alloy steel substrate with a thickness of $3{\mu}m$, a property of it was compare with lubricant conditions. All the coefficient of friction and wear volume, comparing with DLC coated specimens. The test parameters were selected as follows: 10 N for normal load; 80 rpm for sliding wear speed; and 300 m for the sliding wear distance.

초전도자기베어링을 이용한 플라이휠 에너지 저장장치의 진동특성에 관한 연구 (A Study on Vibration Characteristics of Flywheel Energy Storage System Using Superconducting Magnetic Bearings)

  • 김종수;이수훈
    • 한국정밀공학회지
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    • 제15권2호
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    • pp.170-177
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    • 1998
  • The purpose of superconducting magnetic bearing flywheel energy storage system(SMB-FESS) is to store unused nighttime electricity as kinetic energy and convert it to electricity during daytime. The SMB-FESS is proposed as an efficient energy storage system because there is no mechanical problems, such as friction and wear The flywheel over SMB is rotated at a high speed, 50,000rpm. The major source of energy loss in the SMB-FESS is vibration of flywheel. Therefore, the vibration characteristics of SMB-FESS should be identified. In this study, the axial/radial stiffness and damping coefficient of SMB are measured by a vibration test. Natural frequencies and natural modes of flywheel and magnet are analyzed by a finite element method. The modal analysis of system is performed using the modal parameters of each component and the measured stiffness/damping coefficient. So, natural at frequencies and mode shapes of the joined system can be obtained. According to critical speed analysis, the system has two rigid conical modes in the low speed range. Nevertheless, the system has not been affected by the critical speed in the main operating range.

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박용엔진 피스톤 스커트 프로파일 변경에 의한 마찰손실(FMEP) 저감 연구 (Friction Power Loss Reduction for a Marine Diesel Engine Piston)

  • 안성찬;이상돈;손정호;조용주
    • Tribology and Lubricants
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    • 제32권4호
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    • pp.132-139
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    • 2016
  • The piston of a marine diesel engine works under severe conditions, including a combustion pressure of over 180 bar, high thermal load, and high speed. Therefore, the analyses of the fatigue strength, thermal load, clamping (bolting) system and lubrication performance are important in achieving a robust piston design. Designing the surface profile and the skirt ovality carefully is important to prevent severe wear and reduce frictional loss for engine efficiency. This study performs flexible multi-body dynamic and elasto-hydrodynamic (EHD) analyses using AVL/EXCITE/PU are performed to evaluate tribological characteristics. The numerical techniques employed to perform the EHD analysis are as follows: (1) averaged Reynolds equation considering the surface roughness; (2) Greenwood_Tripp model considering the solid_to_solid contact using the statistical values of the summit roughness; and (3) flow factor considering the surface topology. This study also compares two cases of skirt shapes with minimum oil film thickness, peak oil film pressure, asperity contact pressure, wear rate using the Archard model and friction power loss (i.e., frictional loss mean effective pressure (FMEP)). Accordingly, the study compares the calculated wear pattern with the field test result of the piston operating for 12,000h to verify the quantitative integrity of the numerical analysis. The results show that the selected profile and the piston skirt ovality reduce friction power loss and peak oil film pressure by 7% and 57%, respectively. They also increase the minimum oil film thickness by 34%.

Heat Generation Model of Angular Contact Ball Bearing with Oil-Air Lubrication

  • Na, Hee-Hyeong;Rhim, Yoon-Chul
    • KSTLE International Journal
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    • 제1권1호
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    • pp.63-68
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    • 2000
  • Angular contact ball bearings are mainly used in the spindle, which requires high speed and stiffness. The heat generation is studied by experiments and simulations using a pair of angular contact ball bearings. The temperature variation of inner and outer races and the temperature increment distribution are measured by using thermocouples for the rotational speed, preload, viscosity of lubricant. The measured values from experiments are used to estimate the heat conduction rate. The method of oil-air lubrication is used for the experiment. The amount of conduction heat transfer to the test spindle and the convection heat transfer coefficients long the spindle are computed by using inverse method with temperature increment distribution. Total heat generation rate is estimated with the heat partition rate which is calculated from temperatures of inner and outer races. In addition, the empirical factor of oil-air lubrication method for Palmgren's heat generation model is suggested. The empirical friction coefficients, which are obtained from the experiments, depend on the preload condition, and can give us more accurate estimation of the heat generation in ball bearings.

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비접촉 ID카드 계수를 위한 자동화 시스템 개발 (Study on Development of Automation System for Non-Contact Counting of ID Card)

  • 강대화;홍준희;곽양양;이혁원
    • 한국생산제조학회지
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    • 제22권4호
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    • pp.652-657
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    • 2013
  • In this study, we developed a counting method for non-contact ID cards using an optical fiber displacement sensor instead of the traditionally used friction counting method. The proposed method has the advantage of high speed and automated measurement. For counting non-contact ID cards, an H-type optical fiber sensor, jig part, and counting program are developed separately to build the system and adjust it. Through the experimental test results, it was confirmed that counting is possible with one type of international ID card and one type of financial security card based on ISO7810. Furthermore, by applying the proposed method to 100 ID cards 100 times repeatedly, it was confirmed that it has high accuracy and an error ratio of 0%. We experimentally demonstrated that the proposed counting method for non-contact ID cards using an optical fiber displacement sensor can perform measurements with high accuracy and high speed.