• Title/Summary/Keyword: High Speed Fracture

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Measuring high speed crack propagation in concrete fracture test using mechanoluminescent material

  • Kim, Wha-Jung;Lee, Jae-Min;Kim, Ji-Sik;Lee, Chang Joon
    • Smart Structures and Systems
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    • v.10 no.6
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    • pp.547-555
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    • 2012
  • Measuring crack length in concrete fracture test is not a trivial problem due to high speed crack propagation. In this study, mechanoluminascent (ML) material, which emits visible light under stress condition, was employed to visualize crack propagation during concrete fracture test. Three-point bending test was conducted with a notched concrete beam specimen. The cracking images due to ML phenomenon were recorded by using a high speed camera as a function of time and external loadings. The experimental results successfully demonstrated the capability of ML material as a promising visualization tool for concrete crack propagation. In addition, an interesting cracking behavior of concrete bending fracture was observed in which the crack propagated fast while the load decreased slowly at early fracture stage.

Static and Dynamic Fracture Toughness of Wheelset for High Speed Train (고속철도용 윤축의 정${\cdot}$동적파괴인성 평가)

  • Kwon Seok-Jin
    • Journal of the Korean Society for Railway
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    • v.8 no.3
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    • pp.210-215
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    • 2005
  • The safety evaluations of railway wheelsets make use of the static fracture toughness obtained in ingot materials. The static fracture toughness of wheelset materials has been extensively studied by experiments, but the dynamic fracture toughness with respect to wheelset materials has not been studied enough yet. It is necessary to evaluate the characteristics of the fracture mechanics depending on each location for a full-scale wheelset for high-speed trains, because the load state for each location of the wheelset while running is different the contact load between the wheel and rail, cyclic stress in the wheel plate, etc. This paper deals with the fracture toughness depend on load rates. The fracture toughness depending on load rate data shows that once the downward curve from quasi-static values was reached, subsequent values showed a slow increase with respect to the impact velocity. This means that dynamic fracture toughness should be considered in the design code of the wheelset material.

Effect of Shearing Speed and UBMs on High Speed Shear Properties of Sn3.0Ag0.5Cu Solder Ball (Sn3.0Ag0.5Cu 솔더 볼의 고속 전단특성에 미치는전단속도 및 UBM층의 영향)

  • Jung, Do-Hyun;Lee, Wang-Gu;Jung, Jae Pil
    • Korean Journal of Metals and Materials
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    • v.49 no.8
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    • pp.635-641
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    • 2011
  • The effect of high shear speed on shear force, shear energy and fracture surface was investigated for the solder joint of a $Sn-_{3.0}Ag-_{0.5}Cu$ ball. For both ENIG and OSP pads, the shear force increased with an increase in shearing speed to 0.3 m/s. However, for an ENEPIG pad, the shear force increased with an increase in shear speed to 0.6 m/s and kept almost constant afterward. The shear energy decreased with an increase in shearing speed for ENIG and OSP pads. For the ENEPIG pad, however, the shear energy almost remained constant in a shearing speed range 0.3-3.0 m/s. The fracture mode analysis revealed that the amount of brittle fracture for the ENIG and the OSP pads increased with shearing speed, and a complete brittle fracture appeared at 1.0 m/s for ENIG and 2.0 m/s for OSP. However, the ENEPIG pad showed only a ductile fracture until 0.25 m/s, and a full brittle fracture didn't occur up to 3.0 m/s. The fracture mode matched well with the shear energy. The results from the high speed shear test of SAC305 were similar to those of SAC105.

Safety Margin Evaluation of Railway wheel Based on Fracture Scenarios

  • Kwon, Seok Jin;Lee, Dong Hyung;Seo, Jung Won;Kwon, Sung Tae
    • International Journal of Railway
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    • v.5 no.2
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    • pp.84-88
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    • 2012
  • Derailment due to wheel failure would cause a tremendous social and economical cost in service operation. It is necessary to evaluate quantitatively the safety with respect to high-speed train. Although the safety of railway wheel has been ensured by an regular inspection, all critical defects cannot be detected in inspection cycles and the wheel has been replaced because a defect quickly become critical for safety. Therefore, it is important to calculate quantitatively the fracture limit and remnant life of damaged railway wheel in wheel-rail system. In present paper, the critical crack size of wheel for high-speed train is simulated based on fracture scenario and the safety of wheel is evaluated.

A study on deformation and strength of polymer composites using automobiles (자동차용 폴리머 복합재료의 변형과 강도에 관한 연구)

  • Shin, Je-Hoon;Lim, Jae-Kyoo;Park, Han-Ju
    • Proceedings of the KSME Conference
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    • 2000.11a
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    • pp.238-243
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    • 2000
  • The effect of the temperature, the fatigue and the test speed on DEN(double edged notch) specimen which was made by the pp-rubber composites during fracture was stuied. DEN specimen was made on PP-rubber composites through the injection molding. With increasing temperature the fracture strength is linearly decrease and the fracture energy is first increase by $0^{\circ}C$ and after that decrease. In the same temperature the fracture strength during increasing the notch radius is hardly increase. The fracture behaviour at low and high test speed is different entirely. At high test speed plastic region is small and fracture behaviour was seen to brittle fracture tendency. The deformation mechanism of polypropylene-rubber composites during fracture was studied by SEM fractography. A strong plastic deformation of the matrix material ahead of the notch/crack occured. The deformation seem to be enhanced by a thermal blunting of the notch/crack.

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Fracture Mechanics Characteristics of Wheel Materials for High Speed Train (고속철도용 차륜재의 파괴 역학적 특성)

  • Kwon S.J.;Seo J.W.;Hur H.M.;Kwon S.T.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.10a
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    • pp.20-23
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    • 2005
  • The service demands of railway vehicles have become severe in recent years due to a general increase in operating speeds. It is very important to evaluate the fracture mechanics characteristics with respect to high-speed train wheel. In the present study, fracture mechanics characterization tests were carried out in accordance with various wheel materials. The result shows that fracture mechanics characteristic should be considered in the design code of the wheel materials.

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A Study on the Early Fracture Characteristics of Ceramic Tool for Carbon Tool Steel (탄소공구량에 대한 세라믹공구의 초기파손 특성에 관한 연구)

  • Kim, Kwang-Lae;Ryu, Bong-Hwan
    • Journal of the Korean Society for Precision Engineering
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    • v.12 no.6
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    • pp.112-119
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    • 1995
  • Early fracture and cutting force of ceramic tool for hardened STC3 steel was investigated in this study. It was found that early fracture of ceramic tool was mostly occurred before normal wear was progressed beyond a critical cutting speed and normal wear was performed under the critical cutting speed. The relationships among critical cutting speed, which was a cause of early fracture, suggested cutting cross section, that is, maximum thickness of cut and width of cut, and cutting force were examined. The following conclusions were obtained: (1)Critical cutting speed showed a high value in the case of small maximum thickness of cut and large nose radius, but was not influenced by width of cut, (2)Principal, feed and radial force, respectively, showed the proportional value to constant cutting area, width of cut and maximum thickness of cut orderly, (3)Occurrence of early fracture was dependent upon radial force.

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Fracture Toughness of Wheelset for High Speed Train on the Critical Locations (임계위치에서의 고속철도용 윤축의 파괴인성)

  • Kwon Seok-Jin,
    • Proceedings of the KSR Conference
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    • 2004.06a
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    • pp.865-871
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    • 2004
  • The safety evaluations of railway wheel sets make use of the static fracture toughness obtained in ingot materials. The static fracture toughness of wheelset materials has been extensively studied by experiments, but the dynamic fracture toughness with respect to wheel set materials has not been studied enough yet. It is necessary to evaluate the characteristics of the fracture mechanics depending on each location for a full-scale wheel set for high-speed trains, because the load state for each location of the wheel set while running is different the contact load between the wheel and rail, cyclic stress in the wheel plate, etc. This paper deals with the fracture toughness depend on load rates. The fracture toughness depending on load rate data shows that once the downward curve from quasi-static values was reached, subsequent values showed a slow increase with respect to the impact velocity. This means that dynamic fracture toughness should be considered in the design code of the wheelset material.

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Characteristics of the High Speed Shear Test for Sn-3.0wt.%Ag-0.5wt.%Cu Solder Ball Joints (Sn-3.0wt.%Ag-0.5wt.%Cu 솔더 볼 접합부의 고속전단 특성)

  • Lee, Young-Gon;Lee, Hee-Yul;Moon, Jeong-Tak;Park, Jai-Hyun;Han, Shin-Sik;Jung, Jae-Pil
    • Korean Journal of Metals and Materials
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    • v.47 no.9
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    • pp.580-585
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    • 2009
  • The effects of shear speed and tip height on the high speed shear test of Sn-3.0wt.%Ag-0.5wt.%Cu ball joints were investigated. Solder balls of $450{\mu}m$ in diameter were reflowed at $245^{\circ}C$ on a FR4 PCB (Printed Circuit Board) in order to obtain a sample for the high-speed shear test. The UBM was comprised of Cu/Ni/Au, and the shear speed and tip height varied from 0.5 to 3.0 m/s, and from 10 to $135{\mu}m$, respectively. According to the experimental results, faster shear speed enhanced the shear strength of the solder joints, regardless of the tip height. The fraction of ductile (solder) fracture decreased when the shearing speed was raised from 0.5 to 3.0 m/s. With an increasing tip height from 10 to 50 and $135{\mu}m$, the fracture mode changed from pad lift to mixed (ductile and brittle) and ductile fracture, respectively, while the shearing energy also increased in the same order. The shear energy had a proportional relationship with the fraction of the solder fracture.

A Study on Deformation and Strength of High-Strength Polymer Composites Using Automobiles (자동차용 고강도 폴리머 복합재료의 변형과 강도에 관한 연구)

  • Im, Jae-Gyu;Sin, Jae-Hun;Park, Han-Ju;Shoji, T.;Takeda, H.
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.7
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    • pp.1082-1088
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    • 2001
  • Nowadays study on recycling disused plastics for automobiles was lively progressed. Rubber and talcum powder was added to retrieve degradation of physical properties caused by recycling disused polypropylene. The effect of the temperature, the fatigue load and the loading speed on DEN(double edged notch) specimen which was made by the pp-rubber composites during fracture was studied by. DEN specimen was made on PP-rubber composites through the injection molding. With increasing temperature the fracture strength was linearly decreased and the fracture energy was increased by $0^{\circ}C$ and after that decreased. In the same temperature the fracture strength during increasing the notch radius was hardly increased. The fracture behaviour at low and high loading speed was different entirely. At high loading speed plastic region was small and fracture behaviour was seen to brittle fracture tendency. With increasing fatigue load fracture energy was first rapidly decreased and subsequently steady when radius of notch tip was 2mm, but Maximum load during fracture scarcely varied. The deformation mechanism of polypropylene-rubber composites during fracture was studied by SEM fractography. A strong plastic deformation of the matrix ahead of the notch/crack occurred. The deformation seem to be enhanced by a thermal blunting of the notch/crack.