• 제목/요약/키워드: High Speed Cutting

검색결과 625건 처리시간 0.023초

고속 볼 엔드밀링의 가공면 특성에 관한 연구 (A Study on the Characteristic of Machined Surface by High Speed Ball End Milling)

  • 최종근;양민양;윤재웅
    • 한국공작기계학회논문집
    • /
    • 제10권6호
    • /
    • pp.126-134
    • /
    • 2001
  • Recently, high productivity and cost reduction becomes the most important target of industries due to the worldwide economic competition. One of these efforts is High Speed Machining(HSM), which reduces machining time with the increase of machining speed such as cutting speed and feedrate. It is very important, especially in case that the portion of machining time in production cost is high. This research suggests optimum cutting conditions to reduce cutting time with minimizing term error. For this study, a comprehensive model representing the texture of machining surface is developed, including rubbing phenomenon on the tip of ball end mill and expanded fibbing zone trajectory caused by tool deflection. Experiments show that the suggested set of feed and pick feed is optimum for maintaining the surface roughness identified by rubbing and low cutting speed in minimum.

  • PDF

주축증속기를 이용한 금형강의 고속절삭에 관한 연구 (A Study on the High-Speed Machining of Die/Mold Material Using a Spindle-Speeder)

  • 이용철;강명창;이득우;김정석
    • 한국정밀공학회지
    • /
    • 제15권8호
    • /
    • pp.81-87
    • /
    • 1998
  • High-speed machining is one of the most effective technologies to improve productivity. Because of the high speed and high feedrate, high-speed machining can give great advantages for the machining of dies and molds. In this paper, high-speed machining for HP-4 die material was carried out with a coated tungsten carbide ball endmill. In the high-speed machining, the cutting force and surface roughness of workpiece show various characteristics in different cutting conditions. Especially, the surface roughness of the workpiece depends largely on pick feed and feed-per-revolution of the ball endmill. In the condition where pick feed and feed-per-revolution are equal, better surface roughness is measured. By obtaining good surface roughness at high speed, efficiency of machining can be increased.

  • PDF

Abrasive-Assisted High Energy Water-Jet Machining Characteristics of Solid Wood

  • Lee, Hyoung-Woo
    • Journal of the Korean Wood Science and Technology
    • /
    • 제32권3호
    • /
    • pp.1-7
    • /
    • 2004
  • The application of abrasive-assisted high energy water-jet was investigated as a possible new method of cutting wood. In this study the maximum cutting speeds for species of various wood density were determined and water-jet machining characteristics were investigated for sixteen Korean domestic species. The maximum cutting speed ranged from 200 to 750 mm/min. The results indicate that wood density affects machining characteristics such as maximum cutting speed, surface roughness, and kerf width. Roughness of surface generated increased and kerf width decreased as penetration depth increased.

Soil Cutting of Two-Sided Wedge In High Speed Curve Movement

  • Sang, Zhenghong;Mao, Hanping;Chen, Cuiying
    • 한국농업기계학회:학술대회논문집
    • /
    • 한국농업기계학회 1993년도 Proceedings of International Conference for Agricultural Machinery and Process Engineering
    • /
    • pp.1095-1101
    • /
    • 1993
  • This paper discussed the action on soil of two-sided wedge in high speed curve movement, with the emphasis on the deformation of soil and its cutting resistance.

  • PDF

형상가공을 통한 고속가공 시스템 평가방법에 관한 연구 (A Study on th High Speed Machining Evaluation Method through Shape Machining)

  • 손덕수;유중학;최성주;이우영
    • 한국정밀공학회:학술대회논문집
    • /
    • 한국정밀공학회 2001년도 춘계학술대회 논문집
    • /
    • pp.992-995
    • /
    • 2001
  • Several evaluation methods of conventional machine tools have been proposed by KS and ISO. Even though the accuracy of the tools can be evaluated with those methods, there are still no proper evaluation method of high sped machining. Because it is hard to evaluate characteristics of high speed machining such as decrease of cutting temperature, cutting force, and reduced machining time. Therefore, new evaluation method for high speed machine should be developed. In this paper, several shape of model have been proposed to evaluate cutting accuracy of high speed machine.

  • PDF

컴퓨터수치제어(CNC) 플라즈마 아아크 절단장치 개발에 관한 연구 (A study on development of plasma-arc cutting system with computer-numerical control)

  • 노태정;나석주;나규환
    • Journal of Welding and Joining
    • /
    • 제8권3호
    • /
    • pp.60-69
    • /
    • 1990
  • Plasma arc cutting is a fusion cutting process in which a gas-constricted arc is employed to produce a high-temperature, high-velocity plasma jet on the workpiece. This process provides some advantages such as increased cutting velocity, excellent working accuracy and the ability to cut special materials (widely used stainless steels and Al-alloys, for example), when compared with iconventional oxyfuel gas cutting. From the view point of price and reliability of the power source, plasma arc cutting has also some distinct advantages over laser beam cutting. High-speed machines with NC or CNC systems are needed for the plasma arc or laser beam cutting process, while for oxyfuel gas cutting, low-speed machines with copying templates or optical-shape tracking sensors can be applied. The low price and high flexibility of the microprocessor arc contributing more and more the application of CNC system in the plasma arc cutting process, as in other manufacturing fields. From these points of view, a microprocessor-based plasma arc cutting system was developed by using a reference-pulse system, and its performance was tested. The interpolating routines were programmed in the assembly language for saving the memory volume and improving the compouting speed, which has an intimate relationship with the available cutting velocity.

  • PDF

다구찌 실험 계획법을 이용한 고속가공에서 공구수명 조건의 최적화 (Optimal Cutting Condition of Tool Life in the High Speed Machining by Taguchi Design of Experiments)

  • 임표;양균의
    • 한국기계가공학회지
    • /
    • 제5권4호
    • /
    • pp.59-64
    • /
    • 2006
  • High Speed Machining(HSM) reduces machining time and improves surface accuracy because of the high cutting speed and feedrate. Development of HSM makes it allowable to machine difficult-to-cut material and use small-size-endmill. It is however limited to cutting condition and tool material. In the machining operation, it is important to check main parameter of tool life and select optimal cutting condition because tool breakage can interrupt progression of operation. In this study, cutting parameters are determined to 3 factors and 3 levels which are a spindle speed, a feedrate and a width of cut. Experiment is designed to orthogonal array table for L9 with 3 outer array using Taguchi method. Also, it is proposed to inspect significance of the optimal factors and levels by ANOVA using average of SN ratio for tool life. Finally, estimated value of SN ratio in the optimal cutting condition is compared with measured one in the floor shop and reduction of loss is predicted.

  • PDF

플라즈마 이온주입 공구의 가공조건이 절삭력과 표면 거칠기에 미치는 영향 분석 (Analysis of the Effects of Cutting Force and Surface Roughness in the Cutting Conditions of Plasma Source Ion Implantation Tools)

  • 강성기
    • 한국생산제조학회지
    • /
    • 제21권5호
    • /
    • pp.755-760
    • /
    • 2012
  • In this study, three dimensional cutting force components and surface roughness appeared in high speed cutting by using tungsten carbide endmill tools implanted ion or not found mutual relations through several analysis of statistical dispersion. It is showed that cutting force(Fx) is affect with spindle speed and feed rate, cutting force(Fy) is affect with spindle speed and ion implantation time and cutting force(Fz) is affect with feed rate in interaction through the statistical method of ANOVA of cutting force and surface roughness, it is analyzed that it is affected of spindle speed and feed rate in surface roughness.

초고속 Line Center의 구조설계에 관한 연구 (The development of the high speed & intellectual Line Center)

  • 송희남;유태봉;강경호
    • 한국공작기계학회:학술대회논문집
    • /
    • 한국공작기계학회 2000년도 추계학술대회논문집 - 한국공작기계학회
    • /
    • pp.479-482
    • /
    • 2000
  • To complite the high speed cutting system, It should be solved some problems, to make light the weight of mechanism for feedrate, develop the Linear motor that bas more power, high speed control system, and high speed cutting tools, nowadays, although many high speed cutting machine is to be built by some machine maker ,they have same problems, in this study, developed the system ball screw type before the feedrate mechanism for linear motor ,so we make the basic system for Line Cents . through that, it is limited to reduce the weight of frame and their frame is to be designed differently each other to reach the purpose special material or strucutre should be contrived.

  • PDF