• Title/Summary/Keyword: High Fatigue Load

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Effects by the Magnitude of Shear Load on the Formation and Propagation of Mode II Branch Cracks (전단하중의 크기가 모드 II 분기균열의 형성과 전파에 미치는 영향)

  • 이정무;송삼홍
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.487-490
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    • 2004
  • In this paper, we investigated the characteristics of initiation and propagation behavior for fatigue crack observed by changing various shapes of initial crack and magnitudes of loading in modified compact tension shear(CTS) specimen subjected to shear loading. In the low-loading condition, the secondary fatigue crack was created in the notch root due to friction on the pre-crack face grew to a main crack. In the high-loading condition, fatigue crack under shear loading propagated branching from the pre-crack tip. Influenced by the shear loading condition, fatigue crack propagation retardation appeared in the initial propagation region due to the reduction of crack driving force and friction on crack face. In both cases, however, fatigue cracks grew in tensile mode type. The propagation path of fatigue crack under the Mode II loading was 70 degree angle from the initial crack regardless of its shape and load magnitude.

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Fatigue Crack Growth and Fracture behavior of Rail Steels

  • Seo, Jung Won;Kwon, Seok Jin;Lee, Dong Hyeong;Kwon, Sung Tae;Choi, Ha Yong
    • International Journal of Railway
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    • v.5 no.3
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    • pp.129-134
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    • 2012
  • Contact fatigue damages on the rail surface, such as head checks and squats are a growing problem. The fatigue cracks forming on the contact surface grow according to load and lubricating conditions and may end up breaking the rail. Rail fracture can be avoided by preventing the cracks from reaching the critical length. Therefore, the crack growth rate needs to be estimated precisely according to the conditions of the track and load to develop a maintenance plan against rail damages. Therefore, it is important to understand the mechanism of cracks initiation and growth on a rail due to repetitive rolling contact. In this study, we have investigated the crack growth behavior on the rail surface by using the twin-disc tests and the finite element analysis.

Stress based Fatigue Life Prediction for Ball Bearing (응력 기반 볼 베어링의 접촉피로수명 예측)

  • Kim Tae-Wan;Lee Sang-Don;Cho Yong-Joo
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2004.11a
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    • pp.339-349
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    • 2004
  • The method for fatigue life prediction of ball bearing is proposed applying the algorithm of contact fatigue prediction based on stress analysis. In order to do this, a series of simulation such as initial surface stress analysis, EHL analysis, subsurface stress analysis and fatigue analysis are conducted from the loading at each ball location calculated for a bearing subjected to external bearing load and contact shape function. And uniaxial fatigue tests are performed to obtain fatigue parameter of AISI 52100 steel. It was found that since stress is usually higher at the inner raceway contact than at the outer raceway contact, fatigue failure occurs on the inner raceway first. When the fatigue life calculated in the stress-based method are compared with $L_{50}$ life of L-P model, Crossland criterion for the radial load increment is similar to $L_{50}$ life and Dang Van criterion for the axial load increment is similar. In the case of EHL contact. there is no difference of fatigue life between dry contact and EHL contact, when maximum Hertz pressure exceeds 2.5GPa.

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Stress based Fatigue Life Prediction for Ball Bearing (볼 베어링의 응력 기반 접촉피로수명 예측)

  • Kim, Tae-Wan;Cho, Yong-Joo
    • Journal of the Korean Society for Precision Engineering
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    • v.24 no.5
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    • pp.44-55
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    • 2007
  • The method for fatigue life prediction of ball bearing is proposed applying the algorithm of contact fatigue prediction based on stress analysis. In order to do this, a series of simulation such as initial surface stress analysis, EHL analysis, subsurface stress analysis and fatigue analysis are conducted from the loading at each ball location calculated for a bearing subjected to external bearing load and contact shape function. And uniaxial fatigue tests are performed to obtain fatigue parameter of AISI 52100 steel. It was found that since stress is usually higher at the inner raceway contact than at the outer raceway contact, fatigue failure occurs on the inner raceway first. When the fatigue life calculated in the stress-based method are compared with L50 life of L-P model, Crossland criterion for the radial load increment is similar to L50 life and Dang Van criterion for the axial load increment is similar. In the case of EHL contact, there is no difference of fatigue life between dry contact and EHL contact, when maximum Hertz pressure exceeds 2.5GPa.

Comparison of the Fatigue Behaviors of FRP Bridge Decks and Reinforced Concrete Conventional Decks Under Extreme Environmental Conditions

  • Kwon, Soon-Chul;Piyush K. Dutta;Kim, Yun-Hae;Anido, Roberto-Lopez
    • Journal of Mechanical Science and Technology
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    • v.17 no.1
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    • pp.1-10
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    • 2003
  • This paper summarizes the results of the fatigue test of four composite bridge decks in extreme temperatures (-30$^{\circ}C$ and 50$^{\circ}C$ ). The work was performed as part of a research program to evaluate and install multiple FRP bridge deck systems in Dayton, Ohio. A two-span continuous concrete deck was also built on three steel girders for the benchmark tests. Simulated wheel loads were applied simultaneously at two points by two servo-controlled hydraulic actuators specially designed and fabricated to perform under extreme temperatures. Each deck was initially subjected to one million wheel load cycles at low temperature and another one million cycles at high temperature. The results presented in this paper correspond to the fatigue response of each deck for four million load cycles at low temperature and another four million cycles at high temperature. Thus, the deck was subjected to a total of ten million cycles. Quasi-static load-deflection and load-strain responses were determined at predetermined fatigue cycle levels. Except for the progressive reduction in stiffness, no significant distress was observed in any of the composite deck prototypes during ten million load cycles. The effects of extreme temperatures and accumulated load cycles on the load-deflection and load-strain response of FRP composite and FRP-concrete hybrid bridge decks are discussed based on the experimental results.

Fatigue Evaluation of Steam Separators of Heat Recovery Steam Generators According to the ASME Boiler and Pressure Vessel Code (ASME Boiler & Pressure Vessel Code에 따른 배열회수보일러 기수분리기의 피로 평가)

  • Lee, Boo-Youn
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.17 no.4
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    • pp.150-159
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    • 2018
  • The present research deals with a finite element analysis and fatigue evaluation of a steam separator of a high-pressure evaporator for the Heat Recovery Steam Generator (HRSG). The fatigue during the expected life of the HRSG was evaluated according to the ASME Boiler and Pressure Vessel Code Section VIII Division 2 (ASME Code). First, based on the eight transient operating conditions prescribed for the HRSG, temperature distribution of the steam separator was analyzed by a transient thermal analysis. Results of the thermal analysis were used as a thermal load for the structural analysis and used to determine the mean cycle temperature. Next, a structural analysis for the transient conditions was carried out with the thermal load, steam pressure, and nozzle load. The maximum stress location was found to be the riser nozzle bore, and hence fatigue was evaluated at that location, as per ASME Code. As a result, the cumulative usage factor was calculated as 0.00072 (much less than 1). In conclusion, the steam separator was found to be safe from fatigue failure during the expected life.

Frequency Analysis of EMG Signals using Power Spectral Density (전력 스펙트럼 밀도를 이용한 근전도 신호의 주파수 해석)

  • 박상희;변윤식
    • Journal of Biomedical Engineering Research
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    • v.6 no.1
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    • pp.19-30
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    • 1985
  • This paper describes the EMG signals in frequency domain using power spectral density, The changes in the moan frequency can represent the energy distribution which results from changing in load before and during fatigue. Most of EMG signal power spectrum is located between 10 and 200Hz. Shifts of the high-energy regions of the power spectra can be inferred from the changes in the mean frequency. If the load is increased without fatigue-ocurring, the high frequency regions have more energy than the low frequency regions. And if load is increased during fatigue, the low frequency regions have more energy than the high frequency regions.

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Fatigue Performance Evaluation of High-strength Bolt Used for Marine Transport Plant Structures (해상 운송 플랜트 구조물의 고장력 볼트 피로성능 평가)

  • So, Jaehyuk;Oh, Keunyeong;Park, Kwansik;Kim, Sun woo;Lee, Kangmin
    • Journal of Korean Society of Steel Construction
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    • v.29 no.1
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    • pp.89-98
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    • 2017
  • The offshore plant structure has been transported to the site by barge because it is hard to manufacture in site. When the structure was transported on the sea, offshore plant structures and connection were experienced repetitive submarine load. For this reason, it was known for that the axial force of high-strength bolted connection was declined. Therefore, in this study, high-strength bolted connection was evaluated the shear fatigue performance under longtime fatigue load during marine transport. The experimental variables were selected intial axial force, surface type, and bolt type because they ar important factors in the change of axial force of bolts. As a experimental results of considering various variables, the variation of axial force showed within 1%. Therefore, the high-strength bolted connection was verified structural safety under longtime fatigue load.

Fatigue Strength for the Non Load Carrying cruciform Welded Joints of High Strength Steel (고강도강 하중비전달형 십자용접연결부의 피로강도)

  • Kim, Sung Hoon;Bae, Doo Byong;Choi, Jun Hyeok
    • Journal of Korean Society of Steel Construction
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    • v.14 no.3
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    • pp.453-461
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    • 2002
  • This study investigated the fatigue stength of non-load carrying cruciform welded joints, which was maunfactured using the SM570 and POSTEN80 high strengh steel. Factors such as fatigue strength, fatigue crack initiation and propagation, thickness effect, and the relatioinship between the static strength and the fatigue strength were examined and compared with previous fatigue testing results. Results showed that the fatigue strength of SM570 and POSTEN80 steel are higher than the grade represented on the design specification. It is also identified the size effect and the dependence of the static stength in a few cases.

The Effect of Loading Waveform on the High Temperature Fatigue Crack Propagation in P92 and STS 316L Steel (P92와 STS 316L강의 고온 피로 균열 성장에 미치는 하중 파형의 영향)

  • 김수영;임병수
    • Transactions of the Korean Society of Automotive Engineers
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    • v.10 no.4
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    • pp.136-140
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    • 2002
  • High temperature fatigue crack growth behavior of P92 and STS 316L steel were investigated under four load conditions using CT type specimens. Loading and unloading times for the low wave forms were combinations of 1 sec. and 50 sec., which were two symmetric wave forms and two unsymmetric wave forms. Their behaviors are characterized using ΔK parameter. In STS 316L, Crack growth rate generally increases as frequency decreases. However, sensitivity of the loading rate to crack growth rate was fecund to be far greater than that of the unloading time. It is because as loading time increases, creep occurs at crack tip causing the crack growth rate to increase. However creep does not occur at the crack tip even if the unloading time is increased. In P92 steel, crack growth rate showed same behavior as in STS 316L. But the increase in loading or unloading time made almost no difference in crack growth rate, suggesting that no significant creep occurs in P92 steel even though loading time increases. After conducting high temperature tensile tests and comparing high temperature fatigue crack growth rates under various wave forms, it was proved that P92 steel has not only good high temperature properties but also improved, better high temperature fatigue properties than STS 316L.