• 제목/요약/키워드: High Accuracy Motion Control

검색결과 119건 처리시간 0.027초

이중 증분 엔코더에 기초한 초정밀 회전각도 변위 검출 알고리즘 개발 (Development of an Algorithm for Detecting Angular Bisplacement with High Accuracy Based on the Dual-Encoder)

  • 이세한
    • 한국정밀공학회지
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    • 제25권8호
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    • pp.29-36
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    • 2008
  • An optical rotary encoder is easy to implement for automation system applications. In particular, the output of the encoder has a digital form pulse, which is also easy to be connected to a popular digital controller. By using an incremental encoder and a counting device, it is easy to measure angular displacement, as the number of the output pulses is proportional to the rotational displacement. This method can only detect the angular placement once a pulse signal comes out of the encoder. The angular displacement detection period is strongly subject to the change of the angular displacement in case of ultimate low velocity range. They have ultimate long detection period or cannot even detect angular displacement at near zero velocity. This paper proposes an algorithm for detecting angular displacement by using a dual encoder system with two encoders of normal resolution. The angular displacement detecting algorithm is able to keep detection period moderately at near zero velocity and even detect constant angular displacement within nominal period. It is useful for motion control applications in case of changing rotational direction at which there occurs zero velocity. In this paper, various experimental results are shown for the angular displacement detection algorithm.

전이 학습을 이용한 선형 이송 로봇의 정렬 이상진단 시스템 (A Diagnosis system of misalignments of linear motion robots using transfer learning)

  • 홍수빈;이영대;박아름;문찬우
    • 문화기술의 융합
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    • 제10권3호
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    • pp.801-807
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    • 2024
  • 선형 로봇은 자동화 시스템에서 부품의 이송이나 위치 결정에 널리 사용되며 보통 높은 정밀도가 요구된다. 선형 로봇을 응용한 시스템의 제작회사에서는 로봇의 이상 유무를 작업자가 판단하는데, 작업자의 숙련도에 따라 이상 상태를 판단하는 정확도가 달라진다. 최근에는 인공지능 등의 기술을 사용하여 로봇 스스로 이상을 검출하는 방법에 관한 연구가 진행되고 있다. 본 논문에서는 전이 학습을 이용하여 선형 로봇의 볼 스크류 정렬 이상과 선형 레일 정렬 이상을 검출하는 시스템을 제안하고 가속도 센서와 토크 센서 정보를 이용한 별개의 실험을 통해 제안한 시스템의 이상 검출 성능을 검증 및 비교한다. 센서로부터 얻어진 신호를 스펙트로그램 이미지로 변환한 후, 영상 인식 인공지능 분류기를 사용하여 이상의 종류를 진단하였다. 제안한 방법은 선형 로봇뿐만 아니라 일반적인 산업용 로봇에도 적용할 수 있을 것으로 기대한다.

겐트리형 리니어 모터의 동기화를 위한 비선형 적응제어 (Nonlinear Adaptive Control for Position Synchronization of a Gantry-Moving-Type Linear Motor)

  • 한상오;김인근;허건수
    • 대한기계학회논문집A
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    • 제34권12호
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    • pp.1925-1930
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    • 2010
  • 겐트리형 리니어 모터의 주행 축은 동기화가 필수적이며 그렇지 못할 경우에는 위치의 어긋남이나 불안정한 동작으로 인해 동기오차가 발생하며 이는 고속 고정밀 선형운동에 악영향을 미친다. 또한 두 리니어모터의 축은 로터리 모터와 달리 동력 전달장치를 제거함으로 인해 모델의 불확실성이나 외란에 민감할 뿐만 아니라 마찰과 리플의 특성에 쉽게 영향을 받는다. 본 논문은 겐트리형 리니어 모터의 주행 축을 대상으로 위치제어에 악영향을 주는 대표적인 비선형 함수인 마찰력과 리플력을 추정하여 보상하며 두 축간의 동기오차를 줄이기 위해 동기제어 알고리즘을 설계하였다. 제안된 비선형 적응제어기는 모의실험을 통하여 성능을 검증하였다.

피스톤 냉각용 Oil jet 유동해석 (NUMERICAL ANALYSIS ON INTERNAL FLOW OF OIL JET COOLING THE PISTON)

  • 권지혁;정호윤;이종훈;최윤환;이연원
    • 한국전산유체공학회:학술대회논문집
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    • 한국전산유체공학회 2005년도 추계 학술대회논문집
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    • pp.219-222
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    • 2005
  • Recently, the interest of the engine capacity and environment of the atmosphere is increasing, so the researches for the engine capacity have been conducted for a long time. But the internal environment of an automotive engine is very severe. A piston is exposed to combustion gas of over $2000^{\circ}C$ and strong friction is occurred by high speed motion in the cylinder. The fraction between piston and wall of the cylinder causes the increase of temperature in the engine. The temperature of the engine has an effect on the engine capacity. If the temperature is high, the capacity of the engine is low. So we have to maintain the optimum temperature. To maintain the optimum temperature, the enough flow rate of the engine oil is needed. The oil jet is used to control the flow rate of the engine oil and supply the engine oil to the piston and cylinder. The purpose of this study is to check the mass flow rate of the engine oil and the characteristics of internal flow of the oil jet. Flow pattern of the engine oil is very important because it concludes the loss in the oil jet. This study is the previous research about the oil jet and we will consider the movement of the ball check valve to get more accuracy result.

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The Design of an Intelligent Assembly Robot System for Lens Modules of Phone Camera.

  • Song, Jun-Yeob;Lee, Chang-Woo;Kim, Yeong-Gyoo
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 2005년도 ICCAS
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    • pp.649-652
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    • 2005
  • The camera cellular phone has a large portion of cellular phone market in recent year. The variety of a customer demand makes a fast model change and the spatial resolution is changed from VGA to multi-mega pixel. The 1.3 mega pixel (MP) camera cellular phone was first released into the Korean market in October 2003. The major cellular phone companies released a 2MP camera cellular phone that supports zoom function and a 2MP camera cellular phone is settled down with the Korea cellular phone market. It makes a keen competition in price and demands automation for phone camera module. There is an increasing requirement for the automatic assembly to correspond to a fast model change. The hard automation techniques that rely on dedicated manufacturing system are too inflexible to meet this requirement. Therefore in this study, this system is designed with the flexibility concept in order to cope with phone camera module change. The system has a same platform that has X-Y-Z motion or X-Z motion with ${\mu}m$order accuracy. It has a special gripper according to the type of a component to be put together. If the camera model changes, the gripper may be updated to fit for the camera module. The controller of this system acquires the data sets that have the information about the assembly part by the tray. This information is obtained ahead of an inspection step. The controller excludes an inferior part to be assembled by using this information to diminish the inferior goods. The assembly jig used in this system has a function of self adjustment that reduces the tact time and also diminish the inferior goods. Finally, the intelligent assembly system for phone camera module will be designed to get a flexibility to meet model change and a high productivity with a high reliability.

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Thermal Imaging Fire Detection Algorithm with Minimal False Detection

  • Jeong, Soo-Young;Kim, Won-Ho
    • KSII Transactions on Internet and Information Systems (TIIS)
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    • 제14권5호
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    • pp.2156-2170
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    • 2020
  • This paper presents a fire detection algorithm with a minimal false detection rate, intended for a thermal imaging surveillance environment, whose properties vary depending on temporal conditions of day or night and environmental changes. This algorithm was designed to minimize the false detection alarm rate while ensuring a high detection rate, as required in fire detection applications. It was necessary to reduce false fire detections due to non-flame elements occurring when existing fixed threshold-based fire detection methods were applied. To this end, adaptive flame thresholds that varied depending on the characteristics of input images, as well as the center of gravity of the heat-source and hot-source regions, were analyzed in an attempt to minimize such non-flame elements in the phase of selecting flame candidate blocks. Also, to remove any false detection elements caused by camera shaking, one of the most frequently raised issues at outdoor sites, preliminary decision thresholds were adaptively set to the motion pixel ratio of input images to maximize the accuracy of the preliminary decision. Finally, in addition to the preliminary decision results, the texture correlation and intensity of the flame candidate blocks were averaged for a specific period of time and tested for their conformity with the fire decision conditions before making the final decision. To verify the fire detection performance of the proposed algorithm, a total of ten test videos were subjected to computer simulation. As a result, the fire detection accuracy of the proposed algorithm was determined to be 94.24%, with minimum false detection, demonstrating its improved performance and practicality compared to previous fixed threshold-based algorithms.

CCD-카메라를 이용한 홀 변위 자동측정시스템 개발 (Development of Automatic Hole Position Measurement System using the CCD-camera)

  • 김병규;최재영;강희준;노영식
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2004년도 추계학술대회 논문집
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    • pp.127-130
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    • 2004
  • For the quality control of the industrial products, an automatic hole measuring system has been developed. The measurement device allows X-Y movement due to contact forces between a hole and its own circular cone and the device is attached to an industrial robot. Its measurement accuracy is about 0.04mm. This movement of the plate is measured by two LVDT sensor system. But this system using the LVDT sensors is restricted by high cost and precision of measurement and correspondence of environment so particularly, a vision system with CCD-Camera is discussed in this paper for the above mentioned purpose. The device consists of two of two links jointed with hinge pins basically and, they guarantee free movement of the touch prove attached on the second link in the same plane. These links are returned to home position by the spring plungers automatically after each process for the next one. On the surface of the touch prove, it has a circular white mark for camera recognition. The system detect and notify the center coordinate of capture mark image through the image processing. Its measuring accuracy has been proved to be about $\pm$0.01mm through the repeated implementation over 200 times. This technique will shows the advantage of touch-indirect image capture idea using cone-shaped touch prove in various symmetrical shaped holes particulary, like tapped holes, chamfered holes, etc As a result, we attained our object in a view of the accuracy, economical efficiency, and functionality

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유전 알고리즘을 이용한 스튜어트 플랫폼의 최적 PID 제어 게인 선정을 위한 실험적 접근 (Experimental approach for selecting an optimal PID control gain using genetic algorithm for stewart platform)

  • 박민규;홍성진;이민철
    • 제어로봇시스템학회논문지
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    • 제6권1호
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    • pp.73-80
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    • 2000
  • The stewart platform manipulator proposed by stewart is the parallel manipulator which is composed of several independent actuators connecting the upper plate with the base plate and capable of executing a six degree of freedom motion. The manipulator has a structure of a closed loop form, and provides better load-to-weight ratio and ratio and rigidity than a serial manipulator with an open loop form. Moreover, the manipulator has high positional accuracy because position errors of actuators are not additive. Because of these advantages, this manipulator is widely used in many engineering applications such as a driving simulator, a tool of machining center, a force/torque sensor and so on. When this Stewart platform manipulator is controlled in joint space, it is difficult to design a controller using an analytic method due to nonhnearity and unknown parameters of actuators. Therefore, a PID controller is often used because of easiness in applications. To find the PID control gain, a trial-and-error method is generally used. This method is time-consuming, and does not guarantee a optimal gain. Thus, this paper proposes a GA-PID controller which selects an optimal PID control gain using genetic algorithms. And this proposed controller is evaluated experimentally and shows acceptable performance.

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방향제어 조직밸브의 동특성에 관한 연구 (A Study on Dynamic Characteristics of Directional Control Logic Valve)

  • 이일영;오세경
    • 수산해양기술연구
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    • 제24권4호
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    • pp.172-179
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    • 1988
  • A cartridge type hydraulic logic valve consists of simple two port valve whose poppet is closed or opened by means of pressure signal of a pilot line. Accordingly, the logic valve can be used not only for direction, flow and pressure control purpose but also for versatile function valve which enables all above mentioned functions. In addition, the valve has little internal leakage and pressure loss, superior response characteristics and easiness in making small block type valve. The above mentioned good performances being recognized recently, the logic valve has been used widely in the large scale hydraulic system such as a hydraulic press system, for the performance requirements of high speed operation and precise control characteristics. However, there are scarce reports until now, except for a few ones from Aachen Institute of Technology in West Germany, so it is necessary to be studied on development and investigation for practical application. This paper showed that the static and dynamic characteristics of a logic valve when the logic valve is used for directional control, to investigate the relations between the valve operating characteristics and the valve design conditions. From the above mentioned procedure, it was ascertained that the valve operation characteristics obtained by numerical analysis showed good agreements with experimental results. The representative results obtained are as follows; 1. During the valve is closing, the poppet velocity is almost constant in the logic valve. 2. The pilot pressure P sub(3) and the resistance R in the pilot line have much influences on the valve operation time. 3. Spring strength have not such a severe influence on the valve operating time. 4. The operation characteristics of the logic valve can be estimated with good accuracy comparatively by numerical analysis with the equations describing poppet motion.

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슈퍼트위스팅 슬라이딩모드를 이용한 선박계류시스템의 동적제어 (Sliding Mode Control with Super-Twisting Algorithm for Surge Oscillation of Mooring Vessel System)

  • 이상도;이보경;유삼상
    • 해양환경안전학회지
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    • 제24권7호
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    • pp.953-959
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    • 2018
  • 본 논문에서는 바람, 파도, 조류 등의 큰 외란조건에서 선박계류시스템의 계류안정성 확보를 위한 동적제어기 설계를 연구하였다. 선박계류시스템의 비선형 동요를 억제하기 위해 슈퍼트위스팅 알고리즘(STA)을 포함한 슬라이딩 모드 제어(SMC) 기법이 적용되었다. 외란이나 파라미터의 불확실성에 대한 강인성의 장점에도 불구하고, 채터링은 슬라이딩 모드 제어기를 적용하는데 주요 단점이 되고 있다. 1차계 SMC는 정확히 제어 목표치에 수렴 하도록 정밀한 제어는 가능하나, 채터링과 같은 파괴적인 현상과 연계되어 적용에 주요한 장애가 된다. 대신에, STA는 큰 외란에도 불구하고 비교적 높은 정확도를 보이며 채터링 현상을 완전히 제거한다. 1차계 슬라이딩 모드 제어기의 채터링 문제를 피할 수 있는 STA기반의 SMC는 비선형 계류시스템의 동적제어를 위한 아주 효과적인 수단으로 판단된다. 아울러, STA로 제어된 선박계류시스템의 위치오차 궤적은 경계 구역 내에서 형성된다. 끝으로, 슬라이딩 표면과 위치궤적의 오차결과를 통해 STA의 이득제어 효과도 관측할 수 있다.