• 제목/요약/키워드: Hertzian test

검색결과 32건 처리시간 0.022초

유한요소법을 이용한 우레탄 휠의 구조 안전성에 관한 연구 (A Study on Structural Safety of a Urethane Wheel Using FEM)

  • 송하종;정일호;윤지원;전갑진;박중경;이형;박태원
    • 한국정밀공학회지
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    • 제22권10호
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    • pp.114-120
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    • 2005
  • Urethane is a high polymeric and elastic material useful in designing mechanic parts that cannot be molded with rubber or plastic material. In particular, urethane is high in mechanical strength and anti-abrasive. Hereby, a urethane coated aluminum wheel is used to support of the OHT vehicle moving back and forth to transport products. For the sake of verifying the safety of the vehicle, structural safety fur applied maximum dynamic load on a urethane wheel must be examined carefully while driving. Therefore, we performed a dynamic simulation on the OHT vehicle model and we determined the driving load. The area definition of applied load may be obtained from the previous study of Hertzian and Non-Hertzian contact force model having exact properties of contact material. But the static analysis is simulated after we have performed the actual contact area test for each load since the proper material properties of urethane have not been guaranteed. In this study, the method of distributing loads for each node is included. Finally, in coMParison with the results of analysis and load-displacement curve obtained from the compression test, we have defined the material properties of urethane. In the analysis, we verified the safety of the wheel. Finally, we performed a mode analysis using the obtained material properties. With these results, we presented a reliable finite element model.

Diesel Engine용 내마모 초경 Tappet 개발 (The development of high wear resistant tappet in diesel engine)

  • 송근철;심동섭;김경운;조정환
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 1998년도 제28회 추계학술대회
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    • pp.313-322
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    • 1998
  • Tappet has wear problems like scuffing or pitting because of high Hertzian contact stress by line contact type between cam and tappet. To overcome this wear problems, we developed the high wear resistant tappet. Developed tappet consists of WC base alloyed tip and steel body. These two parts were directly bonded each other at high temperature under vacuum condition. To estimate the wear resistance of tungsten carbide tappet, we perform the scuffing test and engine dynamo test. As the result, tungsten carbide tappet has better wear resistance than conventionally chilled iron tappet.

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철도 차륜 및 레일 진동 특성 해석을 통한 전동 소음 모델 연구 (Study on the Rolling Noise Model Using an Analysis of Wheel and Rail Vibration Characteristics)

  • 장승호;유정수
    • 한국철도학회논문집
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    • 제16권3호
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    • pp.175-182
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    • 2013
  • 전동 소음은 철도의 주요한 소음 중 하나이며, 차륜과 레일의 음향 조도에 의해 차륜 및 레일이 진동하면서 발생한다. 이러한 전동 소음의 저감 대책을 수립하기 위해서는 관련 인자들의 영향을 파악할 수 있는 예측모델이 필요하다. 본 논문에서는 차륜과 레일의 진동 특성을 이용해 전동 소음을 예측하기 위한 모델링에 관해 다루었다. 슬라브 도상 궤도에 대하여 1단 이산 탄성 지지 구조를 가진 보로 모델링 하였으며, 차륜 진동은 유한요소법을 이용한 수치해석을 적용하였다. 수직 및 수평방향 차륜-레일 집촉력들의 연성은 선형 Hertzian 접촉이론으로 모델링 하였고, 차륜과 레일의 진동 응답을 계산한 후 방사되는 소음을 예측하였다. 예측 모델의 신뢰성을 검증하기 위하여 시험차량에 대해 전동 소음을 측정하였다. 예측치가 측정치와 잘 일치하였으며, 특히 전동 소음이 주요하게 기여하는 200~4000Hz 주파수 대역에서 유사한 경향으로 나타남을 확인하였다.

볼 소켓형 피봇을 갖는 틸팅 패드 저널 베어링의 성능 예측 및 기존 결과와의 비교 (Performance Predictions of Tilting Pad Journal Bearing with Ball-Socket Pivots and Comparison to Published Test Results)

  • 김태호;최태규
    • 한국유체기계학회 논문집
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    • 제20권2호
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    • pp.63-68
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    • 2017
  • This paper predicts the rotordynamic force coefficients of tilting pad journal bearings (TPJBs) with ball-socket pivot and compares the predictions to the published test data obtained under load-between-pad (LBP) configuration. The present TPJB model considers the pivot stiffness calculated based on the Hertzian contact stress theory. Due to the compliance of the pivot, the predicted journal eccentricity agree well with the measured journal center trajectory for increasing static loads, while the early prediction without pivot model consideration underestimates it largely. The predicted pressure profile shows the significant pressure development even on the unloaded pads along the direction opposite to the loading direction. The predicted stiffness coefficients increase as the static load and the rotor speed increase. They agree excellently with test data from open literature. The predicted damping coefficients increase as the static load increases and the rotor speed decreases. The prediction underestimates the test data slightly. In general, the current predictive model including the pivot stiffness improves the accuracy of the rotordynamic performance predictions when compared to the previously published predictions.

마멸량의 대소에 따른 구름접촉 피로의 X선적 해석 (Discussion on Rolling Contact Fatigue with Wear Amount by X-ray Reflection)

  • 이한영
    • Tribology and Lubricants
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    • 제10권2호
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    • pp.51-55
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    • 1994
  • Rolling friction test was carried out to investigate the effect of the wear amount on rolling contact fatigue process in lubrication oil. The methods of this process were conducted at two Hertzian contact pressure and three slide ratio in each case by employing normalized and annealed carbon steel. During process of the rolling contact fatigue, the number of rotation until surface damage was occurred, the wear amount of rolling contact surface, and residual stress and half-value breadth using X-ray reflection on rolling contact surface were investigated. The result of this study shows that rolling contact fatigue process was directly influenced by wear trend and was confirmed by change of residual stress and half-value breadth on rolling contact surface.

다물체 동역학 해석기술을 이용한 핸드레일의 슬립특성 개선 (Improvement of Handrail Slippage Characteristics Using Multi-Body Dynamic Analysis Technique)

  • 박찬종
    • 대한기계학회논문집A
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    • 제28권9호
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    • pp.1422-1428
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    • 2004
  • In this paper, computer simulation model of handrail band including pulley-driving system is developed to calculate handrail slippage. This handrail simulation model is validated with test result within operating range and used to predict its slippage behavior with respect to variation of 4 different design parameters considering the applicability into the real handrail system. Based upon this parameter study, optimal condition for handrail slippage improvement is proposed without time-consuming and costly experiments of the real handrail system. And then performance improvement of handrail slippage complied with safety code is achieved after applying the optimal condition into the real handrail band system.

Accelerating CFD-DEM simulation of dilute pneumatic conveying with bends

  • Du, Jun;Hu, Guoming;Fang, Ziqiang;Gui, Wenjie
    • International Journal of Fluid Machinery and Systems
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    • 제8권2호
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    • pp.84-93
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    • 2015
  • The computational cost is expensive for CFD-DEM simulation, a larger time step and a simplified CFD-DEM model can be used to accelerate the simulation. The relationship between stiffness and overlap in non-linear Hertzian model is examined, and a reasonable time step is determined by a new single particle test. The simplified model is used to simulate dilute pneumatic conveying with different types of bends, and its applicability is verified by compared with the traditional model. They are good agreement in horizontal-vertical case and vertical-horizontal case, and show a significant differences in horizontal-horizontal case. But the key features of particle rope formed in different types of bends can be obtained by both models.

Effect of Elastic Modulus Mismatch on the Contact Crack Initiation in Hard Ceramic Coating Layer

  • Lee, Kee-Sung
    • Journal of Mechanical Science and Technology
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    • 제17권12호
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    • pp.1928-1937
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    • 2003
  • Effect of elastic modulus mismatch on the contact crack initiation is investigated to find major parameters in designing desirable surface-coated system. Silicon nitride coated soft materials with various elastic modulus mismatch, E$\_$c//E$\_$s/=1.06∼356 are prepared for the analysis. Hertzian contact test is conducted for producing contact cracks and the acoustic emission detecting technique for measuring the critical load of crack initiation. The implication is that coating thickness and material strength are controllable parameters to prevent the initiation of contact cracks resulted from the elastic modulus mismatch in the hard ceramic coating layer on the soft materials.

마멸량의 대소에 따른 구름접촉 피로의 X선적 해석 (Discussion on Rolling Contact Fatigue with Wear Amount by X-ray Reflection)

  • 이한영
    • Tribology and Lubricants
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    • 제10권3호
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    • pp.71-77
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    • 1994
  • Rolling friction test was carried out to investigate the effect of the wear amount on rolling contact fatigue process in lubrication oil. The methods of this process were conducted at two Hertzian contact pressure and three slide ratio in each case by employing normalized and annealed carbon steel. During process of the rolling contact fatigue, the number of rotation until surface damage was occurred, the wear amount of rolling contact surface, and residual stress and half-value breadth using X-ray reflection on rolling contact surface were investigated. The result of this study shows that rolling contact fatigue process was directly influenced by wear trend and was confirmed by change of residual stress and half-value breadth on rolling contact surface.

열차폐 코팅을 위한 지르코니아계 세라믹 소재의 기계적 특성 (Mechanical Properties of Zirconia-Based Ceramic Materials for Thermal Barrier Coating)

  • 정규익;김태우;백문규;이기성
    • 한국세라믹학회지
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    • 제43권8호
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    • pp.498-503
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    • 2006
  • A gas turbine blade with thermal barrier ceramic coating is operated at high temperature to increase engine efficiency. Recently, thermal barrier characteristics have been improved by advanced coating technology through microstructure control and increase of adhesion force of the coating layer. More advanced coating materials, rare earth zircon ate ceramics have been studied for replacing YSZ coatings as thermal barrier coatings. In this study, $La_2O_3,\;HfO_2,\;CeO_2,\;Gd_2O_3$ and pure or yttria stabilized zirconia were prepared. Microstructure analysis and the evaluation of mechanical properties such as Hertzian indentation and hardness test were performed.