• Title/Summary/Keyword: Heavy duty design

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Optimization of Diesel Engine Performance with Dual Loop EGR considering Boost Pressure, Back Pressure, Start of Injection and Injection Mass (과급압력, 배압, 분사 시기 및 분사량에 따른 복합 방식 배기 재순환 시스템 적용 디젤 엔진의 최적화에 대한 연구)

  • Park, Jung-Soo;Lee, Kyo-Seung;Song, Soon-Ho;Chun, Kwang-Min
    • Transactions of the Korean Society of Automotive Engineers
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    • v.18 no.5
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    • pp.136-144
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    • 2010
  • Exhaust gas recirculation (EGR) is an emission control technology allowing significant NOx emission reduction from light-and heavy duty diesel engines. The future EGR type, dual loop EGR, combining features of high pressure loop EGR and low pressure loop EGR, was developed and optimized by using a commercial engine simulation program, GT-POWER. Some variables were selected to control dual loop EGR system such as VGT (Variable Geometry Turbocharger)performance, especially turbo speed, flap valve opening diameter at the exhaust tail pipe, and EGR valve opening diameter. Applying the dual loop EGR system in the light-duty diesel engine might cause some problems, such as decrease of engine performance and increase of brake specific fuel consumption (BSFC). So proper EGR rate (or mass flow) control would be needed because there are trade-offs of two types of the EGR (HPL and LPL) features. In this study, a diesel engine under dual loop EGR system was optimized by using design of experiment (DoE). Some dominant variables were determined which had effects on torque, BSFC, NOx, and EGR rate. As a result, optimization was performed to compensate the torque and BSFC by controlling start of injection (SOI), injection mass and EGR valves, etc.

A Study on the Circuit Composition and Characteristics Analysis for Heavy-Duty Vehicular Hybrid Hydraulic Driving System (대형 자동차 하이브리드 유압 구동시스템의 회로구성과 특성해석에 관한 연구)

  • 이재구;이재천;한문식
    • Transactions of the Korean Society of Automotive Engineers
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    • v.12 no.2
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    • pp.197-204
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    • 2004
  • An accumulator in hydraulic systems stores kinetic energy during braking action, and then that controls hasty surge pressure. An energy recovery system using accumulator seems to be advantageous for ERBS due to its high energy density. This study suggests a method to decide suitable accumulator volume for ERBS. The method is based upon energy conservation between kinetic energy of moving inertia and elastic energy of accumulator. The energy conversion was analyzed and a simple formula was derived. Also accumulator tests were conducted for different load mass and motor speed. A series of test work were carried out in the laboratory and the dynamic characteristics of the hydraulic motor system, such as the surge pressure and response time, were investigated in both brake action and acceleration action and these results show that the proposed design is effective for decision accumulator volume in ERBS.

A study on the idle gear rattle vibration and noise reduction for heavy duty truck (대형트럭 공회전시 기어래틀 진동소음 저감에 관한 연구)

  • Ahn, Byoung-Min;Chang, Il-Do;Hong, Dong-Pyo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.22 no.4
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    • pp.762-767
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    • 1998
  • The main torsional vibration source of the powertrain is the fluctuation of engine torque. The gear rattle is impact generating in the backlash of the free gear due to this torsional vibration. Optimization of the clutch torsional characteristic is one of the effective method to reduce the idle gear rattle. Many researches have been reported on this problem but only few of them give sufficient consideration to the detailed clutch modeling and the experiment. This paper pays attention to the optimization of clutch design parameters and the experiment to reduce the idle gear rattle vibration and noise.

An Analysis of Valve Train Behavior Considering Stiffness Effects

  • Chun, Dong-Joon;Lee, Jin-Kab
    • Journal of Mechanical Science and Technology
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    • v.14 no.3
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    • pp.283-290
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    • 2000
  • To maintain the specific volumetric efficiency of a heavy-duty diesel engine, an understanding of the behavior of each part of the valve train system is very important. The stiffness of the valve train system has a strong influence on the behavior of the valve train than valve clearance, heatresistance, or the durability of parts. In this study, a geometrical cam design profile using a finite element model of the valve train system is suggested. The results of the valve behavior according to the change in stiffness is analyzed for further tuning of the valve train system.

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Shear Strength of Anchors under Load Applied Angle and a Group Anchors at an Edge (앵커간격 및 하중방향에 따른 앵커의 전단내력)

  • Kim, Sung-Yong
    • Journal of the Korean Society of Hazard Mitigation
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    • v.3 no.3 s.10
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    • pp.133-141
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    • 2003
  • This study concerns the prediction of shear capacity, as governed by concrete breakout failure of the anchors under load applied angle and an group anchors at an edge and installed in uncracked, unreinforced concrete. For this purpose, the methods to evaluate the shear capacity of the anchors in concrete are summarized and the experimental data are compared with capacities by the two present methods: the method of ACI 349-90 and concrete capacity design (CCD) method.

Contact Stress of Slewing Ring Bearing with External Pinwheel Gear Set (핀 휠을 구비한 외륜형 선회베어링의 면압강도)

  • Kwon, Soon-man
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.24 no.2
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    • pp.231-237
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    • 2015
  • The pin-gear drive is a special form of fixed-axle gear mechanism. A large wheel with cylindrical pin teeth is called a pinwheel. As pinwheels are rounded, they have a simple structure, easy processing, low cost, and easy overhaul compared with general gears. They are also suitable for low-speed, heavy-duty mechanical transmission and for occasions with more dust, poor lubrication, etc. This paper introduces a novel slewing ring bearing with an external pinwheel gear set (e-PGS). First, we consider the exact cam pinion profile of the e-PGS with the introduction of a profile shift. Then, the contact stresses are investigated to determine the characteristics of the surface fatigue by varying the shape design parameters. The results show that the contact stresses of the e-PGS can be lowered significantly by increasing the profile shift coefficient.

Test and traction characteristic of Electric Locomotives (전기기관차 견인특성 및 시험)

  • Jeon, Hun-Jong;Kim, Chul-Ho;Lim, Jae-Hyung
    • Proceedings of the KSR Conference
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    • 2007.05a
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    • pp.1550-1557
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    • 2007
  • New locomotives 8100 & series 8200, based on the BR152 of German railway are suitable for heavy-duty freight traffic as well as for passenger transport. This electric locomotive had applied by trial petition way and 57 car is operating in mainline and industrial line until now. As matter of fact, this has a purpose to help designing and manufacturing the new electric locomotive in these day when almost all the line is changing into the electric fire line. This thesis has a purpose to check whether the actual simulation value properly apply and meet the designing value, comparing the result of the simulation for the performance of developed locomotive with the result of the type test which can be proceed in actual locomotive in korea (evaluating both the design value and the performance of the real locomotive).

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A Force Reflecting Control for Telemanipulators with Control Input Saturation (제어입력 포화를 가지는 원격조작기의 힘반영 제어)

  • Ahn, Sung-Ho;Yoon, Ji-Sup;Lee, Sang-Jeong
    • The Transactions of the Korean Institute of Electrical Engineers D
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    • v.49 no.10
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    • pp.572-581
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    • 2000
  • When the manipulator consisting of high ratio gear reducers at its joints is used as the slave manipulator in teleoperated systems, its dynamic characteristics is much slower than that of the master manipulator and it is likely to encounter the saturation in the input magnitude. The control input saturation generates an windup phenomenon that the system stability and position tracking performance of the slave manipulator are to be deteriorated. This paper proposes an force reflecting control scheme and its design method which compensates the control input saturation with absolute stability. The proposed scheme is shown to give a stable force reflection while compensating for control input saturation effectively.

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Research on Calculation of Ventilation Airflow in Underground Excavation Workings using Diesel Equipments (디젤장비를 사용하는 지하굴착 작업장의 입기량 산정방법 연구)

  • 김복윤;조영도
    • Tunnel and Underground Space
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    • v.5 no.1
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    • pp.48-56
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    • 1995
  • Recently, most of the underground excavation works are adopting heavy duty mobile diesel equipments which have outstanding merits in view of efficiency. However, these equipments are causing hygienic problems to the workers due to the various hazardous exhaust contaminants. Considering that there are always dead end workings in underground excavation sites, it is very important how to supply enough airflow to the workings to dilute diesel exhaust contaminants. This paper introduced the theoritical mechanism and actual trends of exhaust contaminants of diesel equipments under operation at local mines and suggested the design method of intake air volume in underground excavation workings using diesel equipments.

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An Engine Model of a Heavy-Duty Compressed Natural Gas Engine for Design of an Air-Fuel Ratio Controller (대형천연가스차량의 공연비제어기 설계를 위한 엔진모델)

  • 심한섭;이태연
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.12 no.5
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    • pp.80-87
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    • 2003
  • Air partial pressure ratio and inlet air mass flow are influenced by water vapor and gaseous fuel in mixture on Compressed Natural Gas (CNG) engines. In this paper, the effects of the water vapor and the gaseous fuel that change the air mass flow and the air-fuel ratio are studied. Effective air mass ratio is defined as the air mass flow divided by mixture mass flow, and also it is applied to the estimation of the inlet air mass flow and the air-fuel ratio. The presence of the gaseous fuel and the water vapor in the mixture reduces the air partial pressure and the effective air mass ratio of the CNG engines. The experimental results for the CNG engine show that estimation of the air-fuel ratio based upon the effective air mass ratio is more accurate than that of a normal mode.