• Title/Summary/Keyword: Heating process

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A Study on Phase Transformation and Microstructure Control of $Al_2O_3$ ($Al_2O_3$의 상전이 및 그에 따른 미세구조 제어에 관한 연구)

  • 신상현;오창섭;최성철
    • Journal of the Korean Ceramic Society
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    • v.34 no.6
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    • pp.553-560
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    • 1997
  • A fine $\alpha$-Al2O3 powder was prepared by sol-gel process for membrane application. And it was carried out by adding 1.5wt% $\alpha$-Al2O3 powders(mean size : 87 nm) as seeds to the prepared sols and by controlling the heating schedule (the heating rate and the soaking time) to prevent the microstructural change, which occured during $\theta$-to $\alpha$Al2O3 phase transformation. The seeded $\alpha$-Al2O3 particles acted as the heterogeneous nucleation sites for the $\alpha$-Al2O3 nucleation during the transformation of $\theta$- to $\alpha$-Al2O3 and resulted in increasing the driving force of phase transformation to activate the formation of $\alpha$-Al2O3 phase at 82$0^{\circ}C$. By $\alpha$-Al2O3 seeding and controlling of heating condition the phase transformation of $\theta$- to $\alpha$-Al2O3 was accomplished at low temperature and the grain growth process was depressed. Therefore, the unsupported membrane could be fabricated in $\alpha$-Al2O3 . The average diameter of pores in the fabricated membrane was 7 nm and the porosity was 47%.

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An Algorithm of Curved Hull Plates Classification for the Curved Hull Plates Forming Process (곡가공 프로세스를 고려한 곡판 분류 알고리즘)

  • Noh, Ja-Ckyou;Shin, Jong-Gye
    • Journal of the Society of Naval Architects of Korea
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    • v.46 no.6
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    • pp.675-687
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    • 2009
  • In general, the forming process of the curved hull plates consists of sub tasks, such as roll bending, line heating, and triangle heating. In order to complement the automated curved hull forming system, it is necessary to develop an algorithm to classify the curved hull plates of a ship into standard shapes with respect to the techniques of forming task, such as the roll bending, the line heating, and the triangle heating. In this paper, the curved hull plates are classified by four standard shapes and the combination of them, or saddle, convex, flat, cylindrical shape, and the combination of them, that are related to the forming tasks necessary to form the shapes. In preprocessing, the Gaussian curvature and the mean curvature at the mid-point of a mesh of modeling surface by Coon's patch are calculated. Then the nearest neighbor method to classify the input plate type is applied. Tests to verify the developed algorithm with sample plates of a real ship data have been performed.

Thermal Conductivity Analysis of Heating Rollers for Cable Low Dust POD Production (저분진 케이블 POD 생산을 위한 히팅 롤러의 열전도 분석)

  • Song, Young-Jun;Lim, Jong-Hak;Byun, Young-il;Hong, Seong-Min;Jeong, Young-Hwan;Park, Jang-Yong;Song, Chul Ki
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.21 no.1
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    • pp.28-33
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    • 2022
  • The heating roller of an actual pulse output device (POD) production facility is composed of a steel roller and a rubber roller. The time to reach a specific temperature and the temperature distribution on the roller surface were analyzed and compared according to the change in the number of cartridge heaters inside the heating roller. In this analysis, a steady-state thermal analysis of a steel roller was performed for the cases of a 5-cartridge heater and 9-cartridge heater. Finite element analysis was applied with reference to the surface temperature data of the heating roller during operation and the calorific value of the cartridge heater. Using the 9-cartridge heater, faster target temperature achievement and more uniform temperature distribution were confirmed than for the 5-cartridge heater.

Development of Micro-Ceramic Heater for Medical Application (의료용 소형 세라믹스 히터 소자의 개발)

  • Lee, Seung-Min;Lee, Kwang-Ho
    • Journal of Biomedical Engineering Research
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    • v.43 no.4
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    • pp.219-229
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    • 2022
  • In this study, we propose a miniaturized micro-ceramic heater device. After screen-printing a silver paste between pre-sintered two aluminum oxide plates to integrate a heating circuit, the device was fabricated through a low-temperature sintering process. In order to configure the optimal heating circuit integration condition, the output current evaluation and heating test were performed according to the number of screen prints of the silver paste at various voltages. A silver paste-based heating circuit printed with a line width of 200 ㎛ and a thickness of 60 ㎛ was successfully integrated on a pre-sintered alumina substrate through a low-temperature sintering process. In the case of the 5 times printed device, the thermal response showed a response rate of 18.19 ℃/sec. To demonstrate feasibility of the proposed device in the medical field, such as bio-tissue suturing and hemostasis, a voltage was applied to pig tissue in the device to test tissue change due to heat generated from the device. These results show the possibility that the proposed small ceramic heater could be used in the medical field based on its excellent temperature response.

An Experimental Study on Heating Manufacture of Recycled Aggregate by Design of Experiment (실험계획법을 이용한 가열방식의 순환굵은골재 제조를 위한 실험적 연구)

  • Nam, Eun-Yong;Hwang, Sun-Bok
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.8 no.1
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    • pp.11-17
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    • 2013
  • The use of wasted concrete can settle the environmental pollution and shortage of natural aggregate. However, recycled aggregate includes substantial amount of cement paste, so that these aggregates are more porous, and less resistant to mechanical actions than natural aggregates. Recently, the new manufacturing processes of high quality recycled aggregates were suggested such as heating. In this paper, for the purpose of manufacture of high quality recycled aggregates, the heating processes was considered to the existing process of recycled aggregates. To find the optimum process, the experiment was performed through the statistical design of experiment. The heating temperatures of 4 levels (300, 450, 600 and $750^{\circ}C$) and heating duration time (5, 20, 40, 60minute) were main experimental variables. Through the test results, it was found that the optimum manufacturing condition of coarse recycled aggregate was evaluated to be $600^{\circ}C$ and 40minute.

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Application of an Infrared Drying to Drying Process for Red Pepper (고추의 건조(乾燥) 공정(工程)에서 적외선(赤外線) 건조법(乾燥法)의 활용(活用)에 관한 연구(硏究))

  • Koh, H.K.;Cho, Y.J.;Kang, S.W.
    • Journal of Biosystems Engineering
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    • v.15 no.3
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    • pp.230-243
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    • 1990
  • This study was conducted to investigate the possibility of application of an infrared drying to drying process for red pepper. The performance of seramic heaters and the variation of temperature and moisture content of red pepper were analyzed during an infrared drying of red peppers. Also, the quality of dried red pepper was analyzed. The following results were obtained from this study. 1. The surface temperature of infrared heaters and the rising time required for steady state were mainly affected by electrical power consumed. 2. The heat energy required for heating red pepper was proposed to be calculated by the equation in terms of enthalpy of air and net heat flux by infrared heater in a drying chamber. The statistical model for net heat flux was developed. 3. The performance of the infrared heater used for heating red pepper was much affected by the distance of radiation, and the difference of temperatures appeared between the radiated surface and the inside of red pepper. 4. Electrical capacity of the infrared heater had a significant effect on the heating of red pepper. However, the effect of shape of heater on heating was not significant. 5. The variation of temperature of red pepper largely appeared in the range of 30 to 60% (db) in moisture content. The temperature of red pepper was almost constant at low moisture content. 6. The temperature of red pepper and heating time had significant effects on the quality for radiant heating. 7. When the electrical capacity of infrared heater and the distance of radiation are carefully designed in a dryer with the insulated drying chamber, infrared drying might be very effective in red pepper drying.

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A study on SiC crystal growth by sublimation process using resistance heating method (저항가열 방식을 적용한 승화법에 의한 SiC 결정 성장에 대한 연구)

  • Kang, Seung Min
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.25 no.3
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    • pp.85-92
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    • 2015
  • SiC crystals are well known for their true potential as high power devices and their crystal growth activity is actively carried out in domestic as well as in abroad. Until now the process to grow this crystal has been done by sublimation technique using radio frequency induction heating method. However in order to get better quality of SiC crystals, the stability of temperature is needed because SiC crystal tends to transform to other polytypes. So, the possibility of SiC crytals growth was evaluated by different heating method. This study aimed to observe whether the resistant heating method would show stable growth and better quality of SiC single crystal than that of RF induction heating. As a result, polycrystalline SiC crystals were grown by the growth rate of 0.02~0.5 mm/hr under the condition of $2100{\sim}2300^{\circ}C$ at the bottom side of the crucible and 10~760 torr. The polycrystalline SiC crystals with 0.25 and 0.5 mm in thickness were grown successfully without seed and characterized by optical stereo microscopic observation.

A Study on Automation of Steel Plate Forming by Heating Method (열간가공에 의한 강판의 곡 가공 자동화 시스템)

  • B.I. Lee;H.S. Yoo;G.G. Byun;H.G. Kim
    • Journal of the Society of Naval Architects of Korea
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    • v.39 no.2
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    • pp.34-44
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    • 2002
  • Approximately 70 percent of shop's hull plate consists of three-dimensional curved shell. Concerning with the research on the automation of plate forming many studies have been carried out for the last decade. The purpose of this study is to develop the simulator of heating on the basis of the reasonable mechanical model representing a heating phenomenon. The beating experiment has been carried out with varying parameters influencing on the results of heating information at the kinematics analysis, simulatorestimate the shape of deformed plate that process along the processing information. When we get the initial shape and the object shape, we calculate the processing information first, using kinematics analysis. In a simulator we estimate deformed shape from the processing information. After this we compare deformed shape and object shape. If the error of deformed shape and object shape is in the proper limits, that information is determined the final processing information. Else we repeat the process changing variable.

Optical and Electrical Properties with Various Post-Heating Temperatures in the Al-Doped ZnO Thin Films by Sol-Gel Process (졸-겔법에 의해 제조된 Al-Doped ZnO 박막의 후열처리 온도에 따른 전기 및 광학적 특성)

  • Ko, Seok-Bae;Choi, Moon-Sun;Ko, Hyungduk;Lee, Chung-Sun;Tai, Weon-Pil;Suh, Su-Jeong;Kim, Young-Sung
    • Journal of the Korean Ceramic Society
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    • v.41 no.10 s.269
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    • pp.742-748
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    • 2004
  • Isopropanol of low boiling point was used as a solvent to prepare Al-doped ZnO(AZO) thin films. A homogeneous and stable sol was made from Zn acetate a solute whose mole concentration was 0.7mol/$\iota$ and Al chloride as a dopant. Al-doped ZnO thin films were prepared by sol-gel method as a function of post-heating temperature from 500 to $700^{\circ}C$ and the optical and electrical properties were investigated. The c-axis orientation along (002) plane was enhanced with the increasing of post-heating temperature and the surface morphology of the films showed a homogeneous and nano-sized microstructure. The optical transmittance of the films post-heated below $650^{\circ}C$ was over $86\%$, but decreased at $700^{\circ}C$. The electrical resistivity of the thin films decreased from 73 to 22 $\Omega$-cm as the post-heating temperature increased up to $650^{\circ}C$, but increased greatly to 580 $\Omega$-cm at $700^{\circ}C$. XPS analysis indicated that the deterioration of electrical and optical properties was attributed to the precipitation of $Al_2O_3$ phase on the surface of AZO thin film. This result suggests that the optimum post-heating temperature to improve electrical and optical properties is $600^{\circ}C$.

Analysis and Process Design of Hot Pipe Bending Process With Small Bending Radius (작은 곡률반경 파이프 벤딩을 위한 열간 파이프 벤딩공정 해석 및 설계)

  • 류경희;김동진;김병민;이동주
    • Transactions of Materials Processing
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    • v.10 no.4
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    • pp.329-337
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    • 2001
  • The finite element simulation model and the program to calculate the reverse moment have been developed to analyse the stress state and deformation of pipe bending using local induction heating with small bending radius in this study. The reverse moment that is to be applied on the bending arm to control the wall thinning ratio of the bending outside to within a particular value. Even though the demand of pipes with small bending radius is increasing in power plants and ship buildings, the welded elbows are still widely used. The bending process with or without a reverse moment acting on the bending arm has been simulated. The reverse moments calculated from the developed program are in good agreement with the finite element simulations and the experiments.

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