• 한국기계가공학회지
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• 제19권4호
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• pp.52-57
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• 2020

The frequency of the manufacturing and modification of automotive press dies via overlay welding has recently increased, but the welding quality depends on the operator skills and the working conditions. Therefore, this study presents a way to improve the overlay welding quality regardless of the operator skills. Three welding conditions with different pre- and post-heating treatments were tested on some specimens; the weld surface quality was analyzed by examining the cutting face. The results demonstrated the best quality of the weld surface that was heated before and after the welding.

• 환경위생공학
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• 제15권4호
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• pp.98-104
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• 2000

Commercial rubber(IR, NR, BR), SBR, and tire were degraded by thermal degradation process. The oil yield of rubbers and tire ranges about 37~86%, it was increased with increase of operation temperature in pyrolysis. And the yield of pyrolytic oil was increased with increase of heating rate. The maximum oil yields of IR, NR, BR, SBR, and tire were 80, 73, 83, 86 and 55% each at $700^{\circ}C$ with a heating rate of $20^{\circ}C$/min, respectively. The pyrolytic oil components were consisted of about 50 aromatic compounds. The calorific value of purolytic oil of commercial rubber, SBR, and tire was measured by calorimeter, it was 39~40 kJ/g. The BET surface area of pyroblack was $47~63m^2/g$. The optimum condition of pyrolysis was operating temperature of $700^{\circ}C$ with heating rate of $20^{\circ}C$. Therefore, the pyrolytic oil and pyroblack are possible to alternative fuel and carbon black.

• 대한기계학회논문집
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• 제19권7호
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• pp.1720-1730
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• 1995

Finite-difference analysis was conducted to study the natural convection of a stably stratified salt-water solution in an annulus due to lateral heating. The main purpose of this study is to examine in detail the multi-layered flow structure. Calculation was thus made for R $a_{\eta}$=2*10$^{5}$ and 6.5*10$^{5}$ . Formation of layered flow structure, merging process of layers, the corresponding temperature and concentration distributions, Nusselt number variations with time are examined. Numerical results show that in each layer, the temperature profile looks 'S`-shaped and the concentration profile is uniform due to the convective mixing. The formation of the roll and the layer is governed by natural convection due to the temperature gradient and the merging process of the layer by diffusion of the concentration.ation.

• Journal of Welding and Joining
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• 제28권4호
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• pp.1-4
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• 2010

• 한국지하수토양환경학회지:지하수토양환경
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• 제11권1호
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• pp.45-53
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• 2006

본 연구에서는 토양의 전기가열 특성을 실험을 통해 규명함으로서, 전기저항열을 이용한 토양증기추출법을 실제 현장에 적용 시 토양가열 효율을 증가시키는 방안을 도출하기 위하여, 반응조를 이용한 토양 종류별 자체 특성에 따른 가열 특성과 외부에서의 전기적 특성의 조절을 통한 가열 특성을 살펴보았다 토양의 업자가 작을수록, 토양 내 이 온이 풍부할수록 전기가열 효율이 증가되었으며, 토양이 물로 포화된 경우에도 전기 가열 효율이 증가하였으나 공극률 이상으로 수분이 있는 경우는 오히려 효율이 떨어졌다. 전압이 증가할수록, 전극 사이가 짧아질수록, 유류 오염된 토양일수록 효율은 증가되었다 본 연구에서는 초기 전류와 전기전도도의 정량적 상관관계를 도출함으로써 직접적인 전기가열 실험 없이 전기전도도로 반응조 내 토양이 $100^{\circ}C$ 온도 상승의 가능성을 예측할 수 있게 됐다.

• Journal of Advanced Marine Engineering and Technology
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• 제34권5호
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• pp.617-624
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• 2010

선박 건조공정에서 외피의 곡면 가공에 많이 사용하는 가공법을 선상가열법이라고 한다. 선상가열법은 엔지니어의 숙련도에 따라 품질의 차이가 커지기 때문에 현재에는 엔지니어의 숙련도에 의존하지 않는 자동화기기를 사용하여 선상가열을 수행하는 경우가 많다. 본 연구에서는 자동화기기를 사용한 선상가열에 의한 가열판재의 온도분포를 조사하고자 한다. 선상가열시 적용되는 주요한 변수는 가열원의 이동속도, 강도 및 가열 방식 등이 있으며, 본 연구에서는 세 가지 변수를 중심으로 가열판재의 표면 및 내부온도가 어떻게 변화하는지를 조사하였다. 해석결과 가열원의 이동속도가 빨라질수록 판재의 피크온도는 낮게 형성되는 것을 확인하였고, 또한 열원의 크기에 따른 피크온도 및 온도분포가 선형적으로 변화하는 것을 정량적으로 계산할 수 있었다.

• Design & Manufacturing
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• 제16권1호
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• pp.27-35
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• 2022

Thermoforming is a plastic manufacturing process that applies a force to stretch a film of heated thermoplastic material over an engineered mold to create a 3-dimensional shape. After forming, the shaped part can then be trimmed and finished to specification to meet an end-user's requirements. The process and thermoplastic materials are extremely versatile and can be utilized to manufacture parts for a very wide range of applications. In this study, based on K-BKZ nonlinear viscoelastic model, thermoforming process analysis was performed for an interior room-lamp. The predicted thickness was minimum at the corner of a molded film, and maximum at the center of the bottom. By using the Taguchi method of design of experiments, the effects of process conditions on residual stresses were investigated. The dominant factors were the liner thickness and the film heating time. As the thickness of the liner increased, the residual stress decreased. And it was found that the residual stress decreased significantly when the film heating temperature was higher than the glass transition temperature. A thermoforming mold and a trimming mold were manufactured, and the spring back was investigated through experiments. The dominant factors were film heating time, liner thickness, and lower mold temperature. As the film heating time and liner thickness increased, the spring back decreased. In addition, it was found that the spring back decreased as the lower mold temperature increased.

• 한국정밀공학회지
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• 제27권1호
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• pp.105-112
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• 2010

Weldlines are generated during the injection molding process when two or more melt flows are brought into contact. The weldlines are unavoidable in the cases of presence of holes or inserts, multi-gated delivery systems, significant thickness change, etc. At the welded contact region, a 'V'-shaped notch is formed on the surface of the molded part. This 'V'-notch deteriorates not only surface appearance but also mechanical strength of the molded part. To eliminate or reduce weldlines so as to improve the weldline strength, the mold temperature at the corresponding weld locations should be maintained higher than the glass transition temperature of the resin material. The present study implements high-frequency induction heating in order to rapidly raise mold surface temperature without a significant increase in cycle time. This induction heating enables to local mold heating so as to eliminate or reduce weldlines in an injection-molded plastic part. The effect of induction heating conditions on the weldline strength and surface appearance of an injection-molded part is investigated.

• Journal of Biosystems Engineering
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• 제4권2호
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• pp.53-63
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• 1979

The knowlege of thermal properties of rough rice has become of greate importance to the analysis of heat and mass transfer phenomenon in rice drying and storage process. Some information is available on the thermal properties of rough rice in foreign countries but is not available for these properties in Korea. A fundamental study was made to determine the thermal conductivity and thermal diffusivity of rough rice with line source method and to select current and resistance suitable for these properties from investigating the effect of current and resistance of heating wire on the temperature rise. The result of this study may be summarized as follows ; 1. Even through the power per unit length of heating wires is about the same, the tendency of temperature rise showed a little difference among them , and the suitable range of it for thermal properties was found to be 3.56-5.37w/m. 2. the most desirable resistance and current of heating wire was 18.40 ohm/m, 0.44 amperes among three kinds of heating wires and currents, respectively. because it took 13 minutes or so for the heating wire to reach equilibrium temperature. 3. The thermal conductivity of rough rice was 0.120-0.130 w/m$ ^\circ C$. and thermal diffusivity of it was $5.8210 $\times10^{-8} -9.7529 $\times10^{-8} m^2 /s.$ 4.The thermal conductivity showed a little difference in variation with resistance of heating wire but the variation of current of heating wire at the same resistance did not affect the thermal conductivity , and the thermal diffusivity was not affected by the variation of resistance and current.

• 설비공학논문집
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• 제16권1호
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• pp.101-110
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• 2004

This paper presents an analysis of heating energy for apartment houses in a Korean-style apartment building, paying special attention on the effect of their location. Six representative locations encompass three floors and two placements on each floor. Two different roof types are also considered. In order to incorporate actual tenant's refit, a five-zone model composed of one conditioned and four unconditioned spaces is developed. TRNSYS 15 is adopted to estimate heating energy. The predicted results show fairly good agreements with the available measured data, validating the present model. Heating energy needed for an apartment located at the uppermost and lowermost floors is far greater compared with the case of intermediate floors. In addition, an appreciable difference is found between apartment with and without side end wall. Insulation thickness of walls, floors and underground structure appears to be a dominant factor affecting heating energy, which leads to needs of revision of the related regulation. Ridged-roofs instead of flat-roofs are highly recommended in apartment buildings for effective energy saving. It is finally concluded that the location-dependent, severe imbalance in heating energy should be improved and/or reflected in the policy making process and design standards.