• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2009년도 추계학술대회 논문집
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• pp.441-444
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• 2009

Weldlines are generated during the injection molding process when two or more melt flows are brought into contact. At the welded contact region, a 'V'-shaped notch is formed on the surface of the molded part. This 'V'-notch deteriorates not only surface appearance but also mechanical strength of the molded part. To eliminate or reduce weldlines so as to improve the weldline strength, the mold temperature at the corresponding weld locations should be maintained higher than the glass transition temperature of the resin material. The present study implements high-frequency induction heating in order to rapidly raise mold surface temperature without a significant increase in cycle time. This induction heating enables to local mold heating so as to eliminate or reduce weldlines in an injection-molded plastic part. The effect of induction heating conditions on the weldline strength and surface appearance of an injection-molded part is investigated.

• 한국정밀공학회지
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• 제32권12호
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• pp.1017-1021
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• 2015

Induction heating has been applied to the preheating process in various industrial fields. It has been used as a simple device structure, limiting the heating zone through controlled variables, and free-welding positions. It would be helpful to weld thick plates with arc welding such as GMAW. The induction heating process is well suited to this process. In this study, in order to find suitable induction heating parameters, a simulation was conducted with multi physics S/W. Three kinds of material were heated by induction coils designed specially for thick plate. Consequently, steel and nimonic alloy were the most efficient materials for preheating by induction. It can be concluded that the induction heating process is a good method for preheating the thick plate.

• 대한조선학회논문집
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• 제41권6호
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• pp.65-74
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• 2004

The inherent strain method is known to be very efficient in predicting the deformation of steel plate by line heating. However, in the actual line heating process in shipyard, the rapid quenching changes the phase of steel. In this study, In order to consider additional effects under phase transformation, inherent strain regions were assumed to expand. Also, when calculating inherent strain, material properties of steel in heating and cooling are applied differently considering phase transformation. In this process, a new method which can reflect thermal volume expansion of martensite is suggested.8y the suggested method, it was possible to predict the plate deformations by line heating more precisely.

• 대한설비공학회:학술대회논문집
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• 대한설비공학회 2009년도 하계학술발표대회 논문집
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• pp.656-661
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• 2009

In this study, theoretical analysis and evaluation tests were performed to assess the pipe stability against compaction equipments and vehicle loads when conventional construction criteria for pre-insulation heating pipes are applied and the alternative material, crushed sand, are used for backfills. The research outcomes shows that (1) the conventional code criteria for pre-insulated heating pipes is well established to support compaction equipments and vehicle loads, (2) the crushed sands as an alternative is usable as backfill materials for pre-insulated heating pipes based on the suitability evaluations of various types of pipes, and (3) the crushed sand agree well with the design consideration of pre-insulated heating pipes construction in the points of economical efficiency and construction criteria.

• Elastomers and Composites
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• 제51권4호
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• pp.280-285
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• 2016

The purpose of this study is to get optimum design and operation conditions of the heating rubber roller for laminating process. The cause of performance degradation of heating rubber roller is delamination of rubber on metal tube, rubber aging due to high temperature. We measured the material properties of thermal expansion, thermal conductivity, specific heat and density and analyzed thermal distributions of rubber layer using finite element method. As a result of heat/flow analysis, the density distribution of heating coil must shorten the stabilization time by reducing the temperature deviation on the length direction at the temperature rising section after increasing the density of the area contacting with the laminate film at the center part which is an opposite of the current composition while enabling to maintain the temperature of heater to be consistent while maintaining the temperature deviation to be low when heat loss is created. Finally, we determined optimum heating method of heating rubber roller.

• Journal of Mechanical Science and Technology
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• 제20권8호
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• pp.1217-1223
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• 2006

Induction heating is a process that is accompanied with magnetic and thermal situation. This paper presents a simulation of a magneto-thermal coupled problem of an induction heating process for moving inductor coil. In the magnetic and thermal analyses, temperature-dependent magnetic and thermal material properties were considered. As the inductor coil moves in the process, solution domains corresponding to inductor changes into those of the air, and the solution domains of air change into those of the inductor. For these reasons, modeling of induction heating process is very difficult with general purpose commercial programs. In this paper, induction heating process for moving coil was simulated with the concept of traveling the position of the heating planes. Finite element program was developed and finite element results were compared with the experimental results.

• 한국연소학회:학술대회논문집
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• 한국연소학회 2015년도 제51회 KOSCO SYMPOSIUM 초록집
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• pp.57-59
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• 2015

A method to measure heating value of natural gas using sound velocity and thermal conductivity is proposed to solve the low heating value issues of imported natural gas in South Korea. Natural gas generally consists of methane, butane, ethane, and inert gases. Heating value changes as the gas material properties, such as density, wobbe index, etc., varies. It is highly important to measure heating values of natural gases accurately because measuring the heating value depends on the given natural gases' components. Therefore, sound velocity and thermal conductivity is measured to estimate indirectly heating value of Natural gas with their changed components.

• 융합신호처리학회논문지
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• 제19권2호
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• pp.61-67
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• 2018

용접예열은 본 용접 전에 금속이 융착되는 모재면을 일정한 온도로 가열하는 것을 의미한다. 냉각속도 조절에 따른 재료 경화 정도 감소, 불순물 편석억제, 열적 변형방지, 그리고 수분제거 등 인접 영향부의 균열을 방지할 수 있다. 이러한 이유에서 고품질의 용접을 위하여 반드시 필요한 작업이다. 유도가열은 전자기유도 현상을 응용하여 전기에너지를 열에너지로 변환시키는 효율적인 가열방식이다. 기체 및 액체를 이용한 연소발열과 비교하여 신속한 가열뿐만 아니라 청결하고, 안정적이며, 경제적이다. 단순한 구조로 주파수와 코일의 형태를 변형하여 가열체의 형상, 깊이, 재질에 관계없이 가열할 수 있다. 본 논문에서는 유도가열 기법을 이용하여 저주파 용접예열 시스템을 구현하였으며, 3종의 자동차 변속기 부품을 대상으로 권선코일 내에서 각 변속기 높이에 따라 권선코일 저항, 인덕턴스 및 자동차 변속기 부품의 온도변화를 관찰한 결과 전류의 변화는 저주파 가열에 있어 매우 중요한 요인으로 작용함을 확인하였다.

• 한국해양공학회지
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• 제28권4호
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• pp.351-355
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• 2014

Today, carbon fibers are used as heating elements. Carbon fibers are generally used to reinforce composite materials because they are lightweight and have a high strength and modulus. Carbon fiber reinforced composite materials are used for aerospace, automobile, and wind turbine blade applications. This work explored the possibility of using carbon fiber reinforced composite materials as self heating materials. The temperatures of the carbon fiber reinforced composites were measured. These results verified that the carbon fiber reinforced composite materials could be used as heating elements. A glass fiber was laminated using various methods. The thermal characteristics of the composites were evaluated. This confirmed that the generation of heat varied according to the lamination thicknesses of the carbon fiber and glass fiber. As the number of carbon fiber laminations increased, the heat-generating temperature increased. In contrast, as the number of glass fiber laminations increased, the amount of heat decreased. The generation of heat and ability to remain warm could be controlled by controlling the carbon fiber and glass fiber laminations.

• 한국전기전자재료학회:학술대회논문집
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• 한국전기전자재료학회 2008년도 추계학술대회 논문집 Vol.21
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• pp.252-252
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• 2008

The microhotplates consisting of a Pt-ased heating element on AlN/poly 3C-SiC layers were fabricated. The microhotplate has a $600{\mu}m{\times}600{\mu}m$ square shaped membrane which made of $1{\mu}m$ thick ploycrystalline 3C-SiC suspended by four legs. 3C-SiC is known for excellent chemical durability, mechanical strength and sustaining of high temperature. The membrane is fabricated by surface micromachining using oxidized Si sacrificial layer. The Pt thin film is used for heating material and resist temperature sensor. The fabrication methodology allows intergration of an array of heating material and resist temperature detector. For reasons of a short response time and a high sensitivity a uniform temperature profile is desired. The dissipation of microhotplate was examined by a IR thermoviewer and the power consumption was measured. Measured and simulated results are compared and analyzed. Thermal characterization of the microhotplates shows that significant reduction in power consumption was achieved using suspended structure.