• Title/Summary/Keyword: Heating Speed

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Mathmetical Modeling of Welding Conditions for High Frequency Electric Resistance Welding Process (고주파 전기저항 용접법에서 적정 용접조건의 수학적 모델)

  • 강덕일;장영섭;오주섭;공원일;김용석
    • Proceedings of the KWS Conference
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    • 1996.05a
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    • pp.13-14
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    • 1996
  • High Frequency Electric Resistance Welding process has been widely used in manufacturing welded steel pipes because of its high welding speed and quality. This process utilizes the skin effect as well as the proximity effect of the high frequency current in heating the skelp edge. In this study, an analytical solution of the edge temperature was obtained based on several assumptions. The assumptions includes the expontial decay of weldingcurrent from the surface and neglect of the heat loss in the welding direction. This calculation shows a good agreement with the observations made from the high speed camera. Using tile analytical model, tile heat required as a function of the welding speed and the skelp thickness was determined. These results were compared with the experimental results obtained.

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Sensorless Control for a PM Synchronous Motor in a Single Piston Rotary Compressor

  • Cho Kwan-Yuhl
    • Journal of Power Electronics
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    • v.6 no.1
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    • pp.29-37
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    • 2006
  • A sensorless control for an IPM (Interior Permanent Magnet) synchronous motor in a single piston rotary compressor is presented in this study. The rotor position is estimated from the d-axis and q-axis current errors between the real system and a motor model of the position estimator. The torque pulsation of the single piston rotary compressor is compensated to reduce speed ripples, as well as, mechanical noise and vibration. The proposed sensorless drive enables the compressor to operate at a lower speed which increases energy savings and reduces mechanical noise. It also gives high speed operations by a flux weakening control for rapid air-cooling and heating of the heat pump air-conditioners.

Control of surface defects on plasma-MIG hybrid welds in cryogenic aluminum alloys

  • Lee, Hee-Keun;Chun, Kwang-San;Park, Sang-Hyeon;Kang, Chung-Yun
    • International Journal of Naval Architecture and Ocean Engineering
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    • v.7 no.4
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    • pp.770-783
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    • 2015
  • Lately, high production rate welding processes for Al alloys, which are used as LNG FPSO cargo containment system material, have been developed to overcome the limit of installation and high rework rates. In particular, plasma-metal inert gas (MIG) hybrid (PMH) welding can be used to obtain a higher deposition rate and lower porosity, while facilitating a cleaning effect by preheating and post heating the wire and the base metal. However, an asymmetric undercut and a black-colored deposit are created on the surface of PMH weld in Al alloys. For controlling the surface defect formation, the wire feeding speed and nozzle diameter in the PMH weld was investigated through arc phenomena with high-speed imaging and metallurgical analysis.

Experimental Investigation of Electric Gear for Speed Variation of High Speed Spindle Motor (고속 스핀들 모터의 속도 가변을 위한 전기기어의 실험적 접근)

  • Bahn, Ji-Hyoung;Lee, Ji-Young;Hong, Jung-Pyo;Lee, Geun-Ho
    • Proceedings of the KIEE Conference
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    • 2005.07b
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    • pp.1114-1116
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    • 2005
  • This paper introduces an electric gear to run a high speed spindle motor. Compared with inverter driving, electric gear can be used to reduce switching loss caused by using high switching frequency and improve heating problem on reactor with sinusoidal current wave form. In this paper advantages and disadvantages of electric gear are presented in comparison with those of inverter driving and mechanical gear, and its usefulness is verified by means of experimental approach.

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A Study on Improvement of the Thermal Stability for Development of Linear Motors with High Speed and Accuracy (고속.정밀 이송용 리니어모터 개발을 위한 열적 안정성 향상에 관한 연구)

  • Hwang, Young-Kug;Lee, Choon-Man;Eun, In-Ung
    • Journal of the Korean Society for Precision Engineering
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    • v.25 no.6
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    • pp.126-133
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    • 2008
  • Linear motors are efficient mechanism that offers high speed and positioning accuracy. By eliminating mechanical transmission mechanisms such as ball screw or rack-pinion, much higher speed and greater acceleration can be achieved without backlash or excessive friction. However, an important disadvantage of linear motor system is its high power loss and heating up of motor and neighboring machine components on operation. For the application of the linear motors to precision machine tools an effective cooling method and thermal optimizing measures are required. This paper presents an investigation into the thermal behavior of linear motors with the objective of deriving the optimum cooling conditions. To reach these goals several experiments were carried out, varying operating and cooling conditions. From the experimental results, this research proposed cooling conditions to improve the thermal characteristics of the linear motors.

Position-Synchronous Control of a Rotating System by Adding Disturbance Observer to Coupling Structure (커플링구조와 외란관측기를 결합한 회전시스템의 위치동기제어)

  • 변정환
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.3
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    • pp.66-73
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    • 2003
  • In this study, a methodology of synchronous control which can be applied to position synchronization of a two-axis rotating system is developed. Based on coupling structure, the synchronous control system is composed of disturbance observer, speed and synchronous controllers. The speed controller is designed to follows speed reference. The disturbance observer is designed to restrain synchronous error. In addition, the synchronous controller is designed for a viewpoint of accurate synchronization in lead compensation law. The effectiveness of the proposed method is verified through simulation.

Combined test of Power Supply System for Korean High Speed Train (고속전철용 보조전원장치 시스템 조합시험)

  • Cho, Hyun-Wook;Kim, Yuen-Chung;Kim, Tae-Hwan;Jang, Kyung-Hyun;Kim, Chul-Ho
    • Proceedings of the KSR Conference
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    • 2008.11b
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    • pp.619-625
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    • 2008
  • Electrical Power supply System conditions of korea high speed train consists of main transformer, four AC-DC PWM converter of Auxiliary Block, Battery Charger in Power Car and Trailer Car, Trailer Inverter, Auxiliary inverter. Main transformer, at nominal voltage of 25kv supplied to secondary winding nominal output Voltage 383Vac, The Auxiliary block consists of AC-DC converters for generating 670VDC power, Auxiliary inverters for ventilation and air compressor, Trailer car inverter provide three phase power supplies at 440Vac for air conditioning and heating. The Battery charger Trailer and Power car supplies 72VDC all necessary equipment to energize the trainset equipment and suppy essential control. This Paper introduces the combined test results of the power supply system for korea high speed train. The main purpose of this combined test is to verify the performance of the power supply system that is designed to operate up to full load test.

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Effects of cladding speed and preheating temperature on the productivity of AS wire (AS wire의 생산성에 미치는 클래딩속도와 예열온도의 영향)

  • Yoon J. S.;Lee S. H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.10a
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    • pp.373-376
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    • 2005
  • In recent years, there has been a growing need fur productivity improvement of ACS wire (Aluminum clad Steel wire) In optical communication market. So, it is necessary to improve the production speed and following quality of ACS wire to reduce the unit cost of the products. In this study, the pre-heating temperature and cladding speed is chosen as the factors can influence the mechanical and metallurgical properties during cladding, and the changing behavior of mechanical property and microstructure by controlling above two factors are investigated. And the bearing length and approach angle in cladding die are selected as the important elements for designing optimum die enabling high speed cladding. So we carried out FE(Finite Element) analysis using the above two elements as variables. This paper aims to understand the change of mechanical properties and microstructure according to the change of each factor during cladding and suggest the optimized cladding condition to get the best quality of OPGW. And also we would like to introduce the optimum die structure that enables high-speed cladding.

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Thermo-economic approach for absorption air condition onboard high-speed crafts

  • Seddiek, Ibrahim S.;Mosleh, Mosaad;Banawan, Adel A.
    • International Journal of Naval Architecture and Ocean Engineering
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    • v.4 no.4
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    • pp.460-476
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    • 2012
  • High-speed crafts suffer from losing a huge amount of their machinery energy in the form of heat loss with the exhaust gases. This will surely increase the annual operating cost of this type of ships and an adverse effect on the environment. This paper introduces a suggestion that may contribute to overcoming such problems. It presents the possibility of reusing the energy lost by the ships' exhaust gases as heating source for an absorption air condition unit onboard high-speed crafts. As a numerical example; the proposed method was investigated at a high-speed craft operating in Red Sea between Egypt and the Kingdom of Saudi Arabia. The results obtained are very satisfactory. It showed the possibility of providing the required ship's air condition cooling load during sailing and in port. Economically, this will reduce the annual ship's operating cost. Moreover, it will achieve a valuable reduction of ship's emissions.

An experimental study on the cooling performance of carbon dioxide heat pump system for fuel cell vehicles (연료전지 자동차용 이산화탄소 열펌프 시스템에서의 냉방 성능에 관한 실험적 연구)

  • Kim Sungchul;Park Minsoo;Kim Min Soo;Hwang Inchul;Noh Youngwoo;Park Moonsoo
    • 한국신재생에너지학회:학술대회논문집
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    • 2005.06a
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    • pp.378-383
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    • 2005
  • This experimental study presents the results of the cooling performance test of a $CO_2$ heat pump system for fuel cell vehicles. The experimental facility provides the cool ing and heating environment for cabin and heat releasing component. The test loop is designed to target the cooling capacity of 5kW and its coefficient of performance (COP) of 2.2. The cooling performance of the heat pump system is strongly dependent on the refrigerant charge and the degree of superheat. We carried out basic experiments to obtain optimum refrigerant charge and the degree of superheat level at the internal heat exchanger outlet. The heat pump system for fuel cell vehicles is different from that of engine-driven vehicles, where the former has an electricity-driven compressor and the latter has the belt-driven (engine-driven) compressor. In the fuel cell vehicle, the compressor speed is an independent operating parameter and it is controlled to meet the cooling/heating loads. Experiments were carried out at cooling mode with respect to the compressor speed and the incoming outdoor air speed. The results obtained in this study can provide the fundamental cool ing performance data using the $CO_2$ heat pump system for fuel cell vehicles.

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