• Title/Summary/Keyword: Heating Furnace

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Strength loss contributions during stages of heating, retention and cooling regimes for concretes

  • Yaragal, Subhash C.;Warrier, Jishnu;Podila, Ramesh
    • Advances in materials Research
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    • v.4 no.1
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    • pp.13-22
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    • 2015
  • Concrete suffers strength loss when subjected to elevated temperatures during an accidental event such as fire. The loss in strength of concrete is mainly attributed to decomposition of C-S-H gel and release of chemically bound water, which begins when the temperature exceeds $500^{\circ}C$. But it is unclear about how much strength loss occurs in different stages of heating, retention and cooling regimes. This work is carried out to separate the total strength loss into losses during different stages of heating, retention and cooling. Tests were carried out on both Ordinary Portland Cement (OPC) based concrete and Ground Granulated Blast Furnace Slag (GGBFS) blended concrete for $200^{\circ}C$, $400^{\circ}C$, $600^{\circ}C$ and $800^{\circ}C$ with a retention period of 1 hour for each of these temperature levels. Furnace cooling was adopted throughout the experiment. This study reports strength loss contribution during heating, retention and cooling regimes for both OPC based and GGBFS based concretes.

A Preliminary Experimental Study on the Development of Oxy-Fuel Combustion Heating System with $CO_2$ Recycle ($CO_2$ 재순환형 산소연소 가열시스템개발에 관한 실험적 연구)

  • Lee, Eun-Kyung;Go, Chang-Bok;Jang, Byung-Lok;Han, Hyung-Kee;Noh, Dong-Soon;Jeong, Yu-Seok
    • 한국연소학회:학술대회논문집
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    • 2006.04a
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    • pp.69-74
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    • 2006
  • An Experimental study was conducted on $CO_2$ recycle combustion heating system using pure oxygen instead of conventional air as an oxidant, which is thereby producing a flue gas of mostly $CO_2$ and water vapor($H_2O$) and resulting in higher $CO_2$ concentration. The advantages of the system are not only the ability to control high temperatures characteristic of oxygen combustion with recycling $CO_2$. but also the possibility to reduce NOx emission in the flue gas. A small scale industrial reheating furnace simulator and specially designed variable flame burner were used to characterize the $CO_2$ recycle oxy-fuel combustion, such as the variations of furnace pressure, temperature and composition in the flue gas during recycle. It was found that $CO_2$ concentration in the flue gas was about 80% without $CO_2$ recycle, but increased to $90{\sim}95%$ with $CO_2$ recycle. The furnace temperature and pressure was decreased due to recycle and the NOx emission was also reduced to maintain under 100ppm.

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Mechanical Properties of Blast Furnace Slag Fineness Mortar according to Alkali Activator (알칼리 자극제 종류에 의한 고로슬래그 미분말 모르타르의 강도 특성)

  • Kim, Jong-Hee;Kim, Gyu-Yong;Shin, Kyoung-Su;Nam, Jeong-Soo;Koo, Kyung-Mo;Yun, Yong-Sang
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2011.11a
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    • pp.217-218
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    • 2011
  • The advantages of blast-furnace slag concrete may include lower hydration heating velocity, restraint on concrete temperature increase, long-age strength improvement due to latent hydraulic reaction, improved water tightness, and repulsion to chemical erosion. These advantages contribute to the high quality of the blast-furnace slag concrete. However, the blast-furnace slag concrete has its limitations as well. These disadvantages may include retarded setting and elongated retention of mold due to the weak strength of early-age. Nevertheless, much research is currently under way to improve the aforementioned issues. To improve activity of blast furnace slag powder, alkaline irritants has been used. In this study, we analyze effect on activity fineness and rate of substitution of Alkali Activator toward activity.

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Numerical Simulation of Flow Characteristics in a Heating Furnace (가열로 유동특성에 관한 수치해석)

  • Lee, D.E.;Kim, C.Y.;Kim, S.J.;Kim, J.K.
    • Proceedings of the KSME Conference
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    • 2001.11b
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    • pp.511-516
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    • 2001
  • The flow characteristics in a hot mill reheating furnace is numerically simulated in this study. Navier-Stokes equations for conservation of mass, momentum, energy are solved and the standard $k-\varepsilon$ model, mixture fraction/PDF model are used for the turbulent reacting flow in the furnace. Radiation heat transfer is incorporated by the P-1 method with the absorption coefficient evaluated using WSGGM. First, simulation results are obtained for the total furnace region with existing protective dam, and then the calculations are carried out only for the preheating zone in the furnace. In that zone, additional center darn is built in order to control the flow behavior of the inlet air and the combustion gas.

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A Study on the Design and Development of Gas Burner for Gas Furnace (가스온풍기용 가스버너의 설계 및 개발에 관한 연구)

  • 박용호;염만오;심성훈;엄기훈
    • Journal of Advanced Marine Engineering and Technology
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    • v.18 no.4
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    • pp.84-93
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    • 1994
  • The purpose of this study is to modify the kerosene furnace, which is forced flue type with 15000kcal capacity, to gas furnace satisfying for CITY gas, LNG gas and LPG gas. The gas furnace, a kind of gas appliance, is mainly used for heating houses by combusion of gas. This paper describes briefly the design technology for gas burner which is most important in replacing kerosene fuel with gas fuel. Especially, the design for gas nozzle is constructed by theoretical and experimental method. It is found that the experimental results of the modified gas burner are good agreement with the theoretical results for calorific value and combustion efficiency. The result of this study will contribute in the design skill and of gas burner and similar gas appliance, and the pursuit for reduction of fuel cost as well as atmospheric pollution.

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A study on coil temperature bariation in 75% hydrogen batch annealing furnace (75% 수소 BATCH 소둔시에서의 코일 온도변화에 관한 연구)

  • Jeon, Eon-Chan;Kim, Soon-Kyung
    • Journal of the Korean Society for Precision Engineering
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    • v.11 no.2
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    • pp.173-181
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    • 1994
  • A Cold spot temperature control system for the batch annealing furnace has been estabilished in order to reduce energy consumption to improve productivity and stabilize the propertics of products. Therefore we confirmed a relation between annealing cycle time and atmospheric gas, variation of coil cold spot temperature with time during heating and actual temperature measurements at mid-width of each coil during heating and actual temperature measurements at mid-width of each coil during soaking. The results of the tempaeature variation effect on the batch annealing are as follows. 1) Heating time is reduced to one half with increasing atmospheric gas flow rate and changing of atmospheric gas component from HNx to Ax gas, and annealing cycle time is reduced to 2.7 times. 2) In case of short time healing, the slowest heating part is the center of B coil, in case of long time heating, the low temperature point moves from the center of coil to inside coil. And the temperature in this part is higher than other parts when cooling. When finished heating, the cold spot is located 1/3 of coil inside in case of HNx atmospheric gas. But center of coil in case of Ax atmospheric gas. 3) The outside of top coil is the highest temperature point when heating, which becomes the lowest temperature point when cooling. So, this point becomes high temperature zone at heating and low temperature zone at cooling, It has relation according to atmospheric gas component and flow rate. 4) Soaking time at batch annealing cycle determination is made a decision by the input coil width, and soaking time for quality homogenization of 1214mm width coil must be 2.5 hours longer than that of 914mm width coil for the same ciol weight. 5) Annealing cycle time with Ax atmospheric gas is extended 1 hour in of slow cooling during 5 hours in order to avoid rapid cooling.

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Temperature Control of a Reheating Furnace using Feedback Linearization and Predictive Control

  • Park, Jae-Hun;Jang, Yu-Jin;Kim, Sang-Woo
    • 제어로봇시스템학회:학술대회논문집
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    • 2001.10a
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    • pp.27.1-27
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    • 2001
  • Reheating furnace is a facility of heating up the billet to desired high temperature in the hot charge rolling process and it consists of 3 zones. Temperature control of reheating furnace is essential for successful rolling performance and high productivity. Mostly, temperature control is carried out using PID controller However, the PID control is not effective due to the nonlinearity of the reheating furnace(i.e, presence of the interference of neighboring zones and slow response of temperature etc.). In this paper, feedback linearization method is applied to obtain a linear model of the reheating furnace. Then, controller is designed using simple predictive control method. The effectiveness of this strategy is shown through simulations.

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The Effect of Microwave Heating on the Mineralogical Phase Transformation of Pyrite and Fe Leaching (마이크로웨이브 가열이 황철석의 상변환과 Fe 용출에 미치는 효과)

  • You, Don-Sang;Park, Cheon-Young
    • Journal of the Mineralogical Society of Korea
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    • v.28 no.3
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    • pp.233-244
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    • 2015
  • In order to study the phase transformation of pyrite and to determine the maximum Fe leaching factors, pyrite samples were an electric furnace and microwave oven and then ammonia leaching was carried out. The rim structure of hematite was observed in the sample exposed in an electric furnace, whereas a rim structure consisting of hematite and pyrrhotite were found in the microwave treated sample. Numerous interconnected cracks were only formed in the microwave treated sample due to the arcing effect, and these cracks were not found in the electric furnace treated sample. Under XRD analysis, pyrite and hematite were observed in the electric furnace treated sample, whereas pyrite, hematite and pyrrhotite were found in the microwave treated sample. The results of the pyrite sample leaching experiments showed that the Fe leaching was maximized with the particle size of -325 mesh, sulfuric acid of 2.0 M, ammonium sulfate of 1.0 M, and hydrogen peroxide of 1.0 M. The electric furnace and microwave treated samples were tested under the maximum leaching conditions, the Fe leaching rate was much greater in the microwave treated sample than in the electric furnace treated sample and the maximum Fe leaching time was also faster in the microwave treated sample than in the electric furnace treated sample. Accordingly, it is expected that the microwave heating can enhance (or improve) Fe leaching in industrial minerals as well as pyrite decomposition in gold ores.

Sintering Properties of UO2+5wt% CeO2Compacts Using Microwave (마이크로파를 이용한 UO2+5wt% CeO2성형체의 소결특성)

  • Joung, Chang-Young;Lee, Su-Cheol;Kim, Si-Hyung;Kim, Han-Soo;Lee, Young-Woo
    • Journal of the Korean Ceramic Society
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    • v.41 no.11
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    • pp.797-803
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    • 2004
  • The heat generation tests of SiC and MO$_2$ samples by use of a microwave heating system were carried out and UO$_2$+5 wt% CeO$_2$ pellets were sintered in a microwave furnace in an oxidizing atmosphere, by taking into account the characteristics of the microwave heating obtained from the heat generation tests. The characteristics of pellets sintered in a microwave furnace were analysed and compared with those of the pellets sintered in a conventional electrical furnace. The temperature of MO$_2$ pellets with microwave heating increased quickly with input power and the variation of output power depended on the reaction characteristics of SiC and MO$_2$ with microwave. The sintered density of UO$_2$+5wt% CeO$_2$ pellets sintered in the microwave furnace was lower about 2% T.D. than that of the pellets sintered in an electrical furnace with sintering parameters. The microstructure of pellets sintered in microwave furnace has a broader pore distribution but has a larger grain size than that of the pellets sintered in the electrical furnace.