• 한국전자통신학회논문지
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• 제5권6호
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• pp.645-650
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• 2010

본 연구에서 울산 현대중공업 및 사천 유니슨에 설치사용 중인 공업용로의 연소문제 및 시스템을 분석하고 열효율 개선방안을 제시하여 연료절감 및 생산성 향상에 도움이 되고자 한다. 단조산업에 사용 중인 공업용로는 원소재의 가열 및 재료의 특성향상을 위한 설비로 운전조건 및 연소시스템에 따라 연료의 사용량 및 재료의 특성에 지대한 영향을 줄 수 있다. 따라서 현대중공업에 설치운전 중인 100톤 가열로 및 열처리로의 연소시스템의 특성을 분석하였다. 통상적으로 각 가열장치에 설치된 버너(Burner)는 용량에 맞는 공연비를 가지며 버너가 작동할 수 있는 Turndown ratio를 가지고 있다. 이는 각각의 공업용로 특성을 정하는 것으로서 가열성능 및 온도정밀도에 지대한 영향을 미친다. 용량이 큰 버너를 설치한 열처리로는 가열성능은 향상시킬 수 있어도 유지구간에서의 온도정밀도를 얻기 힘들다. 이에 버너의 성능을 최대한 발휘할 수 있도록 연소시스템을 개선하여 각 가열구간에 맞는 연소특성을 적용 분석한 현대중공업의 가열로 및 열처리로를 예시로 연료의 절감 및 온도정밀도를 향상시키도록 본 연구에서 방안을 제시하였다.

• Journal of Biosystems Engineering
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• 제8권2호
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• pp.39-48
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• 1983

This study was performed to obtain the basic data which could be used for the modification of the manual center-burner-type rice-husk furnace into a small scale automatic type for the multi-purpose use in the farm. For this purpose, first, the utilization feasibility of the rice-husk furnace in the farm was analyzed briefly in aspects of available amount of rice-husk for the fuel, annual operation time and replaceble amount of residential heating energy with rice-husk in the farm. For the experiment a prototype furnace geared with an automatic feeding device was fabricated, and feed rate, mold size and chimney height were changed to investigate the combustion efficiency of rice-husk and thermal efficiency of the furnace. Also, optimum and limiting operational factors were observed in each treatments. The results obtained are summarized as follows. 1. If the rice-husk is intensively used for residential heating in the farm for winter season, on an average 51 percent of the total heating energy can be replaced with the rice-husk. Therefore, development of a small scale automatic rice-husk furnace was recognized to be feasible. 2. The operational condition depending on husk-feed rates was very important factor for successive steady burning operation of the given furnace. When the feed-rate was 1.5 kg/hr, the top of the burning zone should be kept at the position about 55 cm from the bottom of the combustion chamber with the periodic removal of ash (termed as steady state position), which was 18 cm above the mold waist. When the feed rates were 2.4 kg/hr and 3.0 kg/hr, the steady state position was at about 4 cm above the mold waist. 3. The mold size affected inflow rate of air into the furnace and consequently CO content in the exhaust gas. The relatively bigger mold gave positive effect on the air-inflow rate. 4. When the husk-feed rates were 1.5 kg/hr, 2.4 kg/hr, 3.0 kg/hr, the combustion efficiencies of the rice-husk were 98.5%, 97.4% and 95.0%, the thermal efficiencies of the furnace were 93.4%, 93.2% and 87.6%, and CO content in the exhaust gas were 1.21%, 1.03%, and 2.43%, respectively. The air-inflow rates were decreased with the increase of feed rates. When the amount of excess air was 30-40%, the CO content in the exhaust gas was at the minimum level. 5. When the chimney height was lowered from 260 cm to 96 cm, the air-inflow rate was slightly decreased, but the average temperature in the combustion chamber, CO content in the exhaust gas and combustion and thermal efficiencies were not changed significantly. 6. The incidental problems associated with the protytype furnace were accumulation of the ash inside the mold, accumulation of the cinder between the outer-drum of the furnace and the combustion chamber wall, and accumulation of the cinder in the chimney.

• Journal of Mechanical Science and Technology
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• 제15권2호
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• pp.239-247
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• 2001

Measured radiative heat fluxes on the furnace exit plane of a heavy duty power boiler of steam output 1650 T/h are discussed. A high-ash pulverized bituminous coal was used. Such measurements are necessary to improve heat fluxes inside a steam boiler furnace was manufactured. An extra small heat radiation sensor was placed in the water cooled head of the probe. The sensor had no direct contact with furnace gases and measured only the radiant energy. There was no exposure to convective heat transfer. With the radiometric probe, one can obtain a spherical indicatrix of radiation intensity as well as hemispherical radiative heat flux incident on any surface passing through a measuring point inside the furnace. Thus, the quantity of radiation energy, passing through the furnace exit plane, to the convective heating surfaces and the quantity of radiation energy going in the opposite direction were measured. A formula for relative radiative heat flux on the furnace exit plane has been proposed.

• 한국연소학회:학술대회논문집
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• 한국연소학회 2002년도 제24회 KOSCO SYMPOSIUM 논문집
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• pp.157-162
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• 2002

The characteristics of DeNOx conversion process by plasma/post-heating system with the simulated gas containing ethene is investigated experimentally. Without plasma treatment, $NO-NO_2$ conversion doesn't occur by $400^{\circ}C$ in a mixture of $N_2/O_2$ with a trace gas of ethene. But $NO-NO_2$ conversion occurs as temperature increases above $400^{\circ}C$. The NO can, however, be converted to $NO_2$ at lower temperatures by treating the gas mixture with non-thermal plasma. The $NO-NO_2$ conversion enhances further by passing the plasma treated gas through the post-heating furnace. Results show that 20%${\sim}50%$ more conversion of NO to $NO_2$ is observed when the temperatures of the post-heating furnace are maintained at $300^{\circ}C$ or $400^{\circ}C$. The additional $NO-NO_2$ conversion by post-heating is due to the reaction of ethene with the byproducts or radicals generated from the plasma reaction.

• 제어로봇시스템학회:학술대회논문집
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• 제어로봇시스템학회 1990년도 한국자동제어학술회의논문집(국내학술편); KOEX, Seoul; 26-27 Oct. 1990
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• pp.779-782
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• 1990

Recently batch type cold rolling processes have been replaced by continuous annealing type processes for cold rolled sheets of mild steel and high strength steel in order to obtain higher productivity, labor saving. In the continuous annealing line, it is very important to maintain the target steel strip temperature at the exit side of each furnace. The automation system of continuous annealing line is based on a hierachical composition. This paper shows how to preset the set value of furnace temperature control for the heating section in a continuous annealing line. Saying in other words, this paper presents the development of an adaptive control approach to control the exit strip temperature in the continuous annealing line. There are three parts in this approach; one is a process modelling and another is recursive parameter estimation and the other is a design of temperature controller.

• 대한기계학회논문집B
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• 제25권8호
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• pp.1030-1036
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• 2001

A new mathematical model to determine the optimal gas temperatures in reheating furnace was proposed for the good quality of products. This model employs sensitivity method to calculate the optimal gas temperatures in each zone for heating the slab up to its discharging target temperature and for heating it uniformly. This method was validated by showing that the calculated discharging temperature of the slab was in a good agreement with its prescribed discharging target one through an off-line simulation.

• 대한기계학회논문집B
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• 제41권8호
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• pp.553-561
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• 2017

본 연구에서는 산업용 가열 설비에 대한 연소 유동장과 복합 열전달 해석을 위하여 오픈소스 기반의 3차원 해석 시스템을 구축하고 실제 운전 중인 재가열로에 대한 해석을 통해 유용성을 확인하였다. 효율적인 가열로 전용 해석 체계를 위하여 오픈소스 OpenFOAM 라이브러리를 적용함으로써 다양한 해석 기능들을 추가로 개발할 수 있는 확장성과 상용 프로그램 도입에 비하여 경제성 측면에서도 장점들을 가지고 있다. 개발된 프로그램을 활용하여 실제 연속 아연 도금 강판 생산 공정 내의 수평형 소둔로에 대한 해석을 수행하였다. 해석 결과로부터 대상 가열 설비의 가열 성능은 고온 연소 기체에 의한 대류 보다는 복사 열전달 효과가 지배적이며, 이송되는 강판 표면으로 유입되는 복사 열전달량은 총 열전달량의 76% 수준으로 분석되었다. 현 가열로 전용 해석 시스템은 핵심적인 가열 설비 해석 기능을 포함하고 있지만, 다양한 연소 조건에 적용 가능한 난류 연소 모델과 가열로 벽면 열경계에 대한 추가적인 연구가 필요함을 확인하였다.

• 한국전기전자재료학회논문지
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• 제32권6호
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• pp.522-527
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• 2019

In order to fabricate high-quality SiC substrates for power electronic devices, various single crystal growing methods were prepared. These include the physical vapor transport (PVT) and top seeded solution growth (TSSG) methods. All the suggested SiC growth methods generally use induction-heating furnaces. The temperature distribution in this system can be easily adjusted by changing the hot-zone design. Moreover, precise temperature control in the induction-heating furnace is favorably required to grow a high-quality crystal. Therefore, in this study, we analyzed the heat transfer in these furnaces to grow SiC crystals. As the growth temperature of SiC crystals is very high, we evaluated the effect of radiation heat transfer on the temperature distribution in induction-heating furnaces. Based on our simulation results, a heat transfer strategy that controls the radiation heat transfer was suggested to obtain the optimal temperature distribution in the PVT and TSSG methods.

• 한국수소및신에너지학회논문집
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• 제30권3호
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• pp.260-268
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• 2019

The pyrolysis characteristics of pulverized coal particle was numerically analyzed with the drop tube furnace. Based on the simulated gas flow field in the drop tube furnace, the particle velocity, temperature and volatile evolution were calculated with the fourth order Runge-Kutta method. The effects of changes in reactor wall temperature and particle diameter on the pyrolysis behavior of coal particle were investigated. The particle heating rate was very sensitive to the reactor wall temperature and particle size, that is, the higher wall temperature and the smaller particle size resulted in the higher heating rate and the consequent quicker volatile evolution.

• 신재생에너지
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• 제17권2호
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• pp.40-49
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• 2021

This paper explains the development process of methane decomposition to hydrogen and carbon black using solar thermal energy. It also demonstrates the advantages and disadvantages of five different reactors for each development stage, including the reactor's experimental results. Starting with the initial direct heating type reactor, the indirect heating type reactor was developed through five modifications. The 40-kWth solar furnace installed at the Korea Institute of Energy Research was used for the experiment. In the experiment using the developed indirect heating reactor, an 89.0% methane to hydrogen conversion rate was achieved at a methane flow rate of 40 L/min, obtained at about twice the flow rate compared to previous advanced studies.