• Title/Summary/Keyword: Heating Condition

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Experimental Study on the Formability of Simultaneous Deep Drawing of Circular and Rectangular Cups with AZ31 Magnesium Alloy (AZ31 마그네슘 판재의 더블 싱크형 딥드로잉 공정의 성형성에 관한 실험적 연구)

  • Kwon, K.T.;Kang, S.B.;Kang, C.G.
    • Transactions of Materials Processing
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    • v.17 no.8
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    • pp.586-593
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    • 2008
  • In warm press forming of magnesium alloy sheet, it is important to control the sheet temperature by heating the sheet in closed die. When forming a commercial AZ31 magnesium alloy sheets which are 0.5mm and 1.0mm thick, respectively, time arriving at target temperature and temperature variation in magnesium alloy sheet have been investigated. The deep drawing process with rectangular shape alone at the first stage and with both circular and rectangular shapes at the second stage was employed. At the first stage, through deep drawing process with rectangular shape alone according to various forming temperature($150{\sim}350^{\circ}C$) and velocity($0.1{\sim}1.0mm/s$), optimum forming condition was obtained. At the second stage, deep drawing process with the circular and rectangular shapes were performed following deep drawn square cups with Limited Drawing Height(LDH) obtained at the first stage. Here, clearance which is defined a gap between the die and the punch including sheet was set to ratio of 20, 40 and 100% to thickness in sheet. Accordingly, temperature, velocities, and clearances suitable for forming were suggested through investigating the thickness variation of the product.

Evaluation of the Reactivity of Bulk Nano Ni/Al Powder Manufactured by Shock Compaction Process (충격압분공정으로 제조된 나노 니켈/알루미늄 혼합분말재의 특성 평가)

  • Kim, W.;Ahn, D.H.;Park, L.J.;Kim, H.S.
    • Transactions of Materials Processing
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    • v.26 no.4
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    • pp.216-221
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    • 2017
  • Recently, interest in multifunctional energetic structural materials (MESMs) has grown due to their multifunctional potential, especially in military applications. However, there are few studies about extrinsic factors that govern the reactivity of MESMs. In this paper, a shock compaction process was performed on the nano Ni/Al-mixed powder to investigate the effect of particle size on the shock reaction condition. Additionally, heating the statically compacted specimen was also performed to compare the mechanical properties and microstructure between reacted and unreacted material. The results show that the agglomerated structure of nanopowders interrupts the reaction by reducing the elemental boundary. X-ray diffraction analysis shows that the NiAl and $Ni_3Al$ intermetallics are formed on the reacted specimen. The microhardness results show that the $Ni_3Al$ phase has a higher hardness than NiAl, but the portion of $Ni_3Al$ in the reacted specimen is minor. In conclusion, using Ni/Al composites as a reactive material should focus on energetic use.

Phosphate Removal from Aqueous Solution according to Activation Methods of Red Mud (알루미늄 제련 폐기물(Red Mud)의 활성화 방법에 따른 수용상의 인산염 제거특성)

  • Kim, I-Tae;Bae, Woo-keun;Kim, Woo-jeong
    • Journal of Korean Society on Water Environment
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    • v.20 no.5
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    • pp.466-472
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    • 2004
  • Red mud is formed as a waste during bauxite refining known as Bayer's process. Its main constituents are iron, aluminium, sodium and silica. The disposal of large quantities of wasted red mud causes a serious ecological problem. In this study, the red mud wasted from the bauxite refinery was studied for phosphate removal from aqueous solution according to activation methods. The influence of heat treatment, and neutralization with sea water and acid treatment level for the optimum conditions for phosphate removal have been determined. Heat treatment combined with acid treatment is most suitable for the removal of phosphate from aqueous solution. The optimal condition was activated with 1 N HCl solution after heating in $600^{\circ}C$ during 4 hours. Acid and heat treatment causes sodalite compounds which hinder the phosphate adsorption to leach out. The adsorption data obtained followed a first-order rate expression and fitted well with the Freundlich Isotherm well.

A Study on Densification Behvior of Austenitic Stainless Steel Powder Compacts Processed by Warm Compaction (온간 성형법으로 제작한 오스테나이트계 스테인레스강의 소결 거동에 관한 연구)

  • 임태환
    • Journal of Powder Materials
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    • v.7 no.1
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    • pp.42-49
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    • 2000
  • Densificationbehavior of conventional austenitic stainless steel powder compacts was studied by comparing the relative density of sintered compact(Ds)with that of green compacts(Dg)prepared with various catbon contents and P/M process. Dg of 304and 316 powders by warm compaction under pressure of 686 MPa at heating temperature of powder(553K) and dies (573K) were 80% and 81%, repectively, whichwere 2 and 3% higher than those of conventional green compacts at the same pressure. Ds of 304 compacts sintered at 1373K in H2 gas has the same value of 84% max. regardless of compacting temperature, and Ds of 316 compacts at the same sintering conditions were 80% by conventional compaction and 83% by warm compaction. Oxygen contents of 304 and 316 sintered compacts were increased 1.43∼2.94% and 0.010∼0.921% higher than those of raw powders and warm green compacts, respectively. In other case, Ds of 316 compacts sintered at 1573K in vacuum had the same value of 86%max. And Ds of 316 compacts at the same sintering conditions were 83% and 86% by conventional and warm compaction, respectively. Oxygen contents of 304 sintered compacts were 0.321% and 0.360%, and in case of 316, they were 0.419% and 0.182% by the respective compating condition. With carbon additions in the range 0.1∼0.6% Ds increased to the extent of 86∼89% in 304 sintered compacts, and to 82∼84% and 85∼87% in 316 according to different two compacting peocesses compared to those of sintered compacts without carbon addition.

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Physicochemical Properties of Modified Rice Powder for Rice-Based Infant Foods - Thermal-enzymatic Treatment on Rice Powder (반고형 이유식의 개발을 위한 변형 쌀가루 제조 및 이화학적 특성 I - 열-효소 처리한 쌀가루)

  • Choi, Jung-Sun;Sohn, Kyung-Hee
    • Journal of the Korean Society of Food Culture
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    • v.12 no.4
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    • pp.375-382
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    • 1997
  • The establishment of optimal producing condition for rice-based infant foods using modified rice powder was attempted. The modification of rice powder was prepared by microwave heating as well as partial enzymatic hydrolysis. Not only thermal treatment but also enzymatic hydrolysis on rice powder increased D.E. value from 1.25 to 3.81. The water binding capacity, swelling power, solubility, digestibility by ${\alpha}-amylase$, light transparency, and paste clarity of the modified rice powder compared to unmodified rice powder were increased from 107% to 249%, from 7.80 to 42.52, from 0.04% to 0.89ft, from 9.19% to 23.01, from 33% to 42%, and from 2.2% to 3.9%, respectively. On the other hand, gelatinization temperature, apparent viscosity, and degree of retrogradation of modified rice powder showed negative correlation with D.E. value. The 「results suggested that the thermal and enzymatic treatment on rice powder improved the physicochemical properties of rice based infant food by enhancing carbohydrate absorptionability and lowering the viscosity and opacity.

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A Study on Hardening Characteristics of Carbon Steel by Using Finite Element Method (유한요소법을 이용한 탄소강의 경화특성에 관한 연구)

  • Hwang, Hyun-Tae;So, Sang-Woo;Kim, Jong-Do
    • Journal of the Korean Society for Heat Treatment
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    • v.24 no.4
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    • pp.203-208
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    • 2011
  • Recently, from general machine parts and automobile parts using carbon steel to a mold, there has been efforts for improving durability and attrition resistance of these parts. Especially, heat treatment with laser which works fast and automatically can be used for the mass production with high quality. Moreover, local heat treatment can be used to handle with complex and precise parts. Accordingly, we analyzed hardening characteristics of carbon steel using the finite element method and compare the experimental results to have more reliability. We also proved the cause of thermal deformation with temperature and stress distribution by heat treatment. After these analysis and experimental, we found that each maximum hardness of the two tests was 728 Hv and 700 Hv, on condition of $1050^{\circ}C$ heating temperature, and 2 mm/sec laser speed. We also found that difference of surface stress-distribution was occurred, and this makes deformation mode up after heat treatment.

Effect of NO on Catalytic Soot Oxidation in Tight Contact with $Pt/CeO_2$ Using a Flow Reactor System ($Pt/CeO_2$ 촉매와 Tight Contact 한 상태의 Model Soot 산화에 NO가 미치는 영향에 관한 실험적 연구)

  • Lee, Dong-Il;Song, Chang-Hoon;Song, Soon-Ho;Chun, Kwang-Min
    • Transactions of the Korean Society of Automotive Engineers
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    • v.19 no.3
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    • pp.52-56
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    • 2011
  • Active regeneration in CDPF requires $O_2$ which regenerates soot at high temperature. However, small amount of NO can interrupt $O_2$ regeneration in CDPF. To verify this phenomena, soot oxidation experiments using a flow reactor with a $Pr/CeO_2$ catalyst are carried out to simulate Catalyzed Diesel Particulate Filter (CDPF) phenomena. Catalytic soot oxidation with and without small amount of NO is conducted under tight contact condition. As the heating rate rises, the temperature gap of maximum reaction rate is increased between with and without 50ppm NO. To accelerate the $NO_2$ de-coupling effect, CTO process is performed to eliminate interfacial contact for that time. As CTO process is extended, temperature which indicates peak reaction rate increases. From this result, it is found that small amount of NO can affect tight contact soot oxidation by removal of interfacial contact between soot and catalyst.

Optimization of Milling and Puffing Conditions of the Varieties of Wheats (밀쌀 품종별 도정 및 퍼핑 조건의 최적화)

  • 박근실;유희중;이수한;김진수;노완섭
    • The Korean Journal of Food And Nutrition
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    • v.14 no.5
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    • pp.423-429
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    • 2001
  • Process optimization of milling and puffing condition of the typical varieties of wheat such as HRS, ASW, and SW were studied. Distibution of optimal milling size of 8 mesh-on was more than 90% after milling of three wheats. That of HRS was the highest, 78%, and that of SW and ASW were pretty high, above 75%. Moisture content of three wheats was between 10∼12%, and protein content which are important for texture profile and puffing was 12.68%, 13.59%, and 11.82% for SW, HRS, and ASW, respectively. Puffing was optimal of 7 kg/$\textrm{cm}^2$ heating pressure for SW, and 5 kg/$\textrm{cm}^2$ lot HRS and ASW when the puffing process was pursued at 14.5 ∼15.0 kg/$\textrm{cm}^2$ steam pressure. Moisture content decreased from 11∼l3% to 5.6∼6.0% after puffing. Bulk density of SW, HRS, and ASW was 0.0441, 0.0523, and 0.0460, respectively. Size distribution of HRS was 82.4% after Puffing. Press strength of HRS was high, 51.0%, and texture of HRS was crispy.

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EXPERIMENTAL STUDY ON THE STRATIFIED COMBUSTION CHARACTERISTICS ACCORDING TO COMPRESSION RATIO AND INTAKE TEMPERATURE IN A DIG ENGINE

  • Lee, C.H.;Lee, K.H.
    • International Journal of Automotive Technology
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    • v.7 no.6
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    • pp.675-680
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    • 2006
  • In the direct injected gasoline engine, atomized spray is desired to achieve efficient mixture formation needed to good engine performance because the injection process leaves little time for the evaporation of fuels. Therefore, substantial understanding of global spray structure and quantitative characteristics of spray are decisive technology to optimize combustion system of a GDI engine. The combustion and emission characteristics of gasoline-fueled stratified-charge compression ignition(SCCI) engine according to intake temperature and compression ratio was examined. The fuel was injected directly to the cylinder under the high temperature condition resulting from heating the intake port. With this injection strategy, the SCCI combustion region was expanded dramatically without any increase in NOx emissions, which were seen in the case of compression stroke injection. Injection timing during the intake temperature was found to be an important parameter that affects the SCCI region width. The mixture stratification and the fuel reformation can be utilized to reduce the required intake temperature for suitable SCCI combustion under each set of engine speed and compression ratio conditions.

A Study of Desulfation Characteristics of Circulating Fluidized Bed Combustion for Domestic Anthracite (국내 무연탄의 순환류동층 보일러에서 탈황 특성 연구)

  • 정진도;김장우;하준호
    • Journal of Korean Society for Atmospheric Environment
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    • v.20 no.4
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    • pp.429-436
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    • 2004
  • Circulating fluidized bed combustion (hereafter CFBC) technology enables an efficient combustion for the materials with low heating values such as high ash coal and sludges. It also has desulfation function by adding limestone directly to combustor. The CFBC has been considered as one of the best processes for low grade coal containing with large contents of ash and sulfur. In this paper, in order to various tests were performed to find the optimum desulfation condition for CFBC using Korean Anthracite. We surveyed possible parameters and conducted desulfation efficiency test in D Thermal Power Plant. In addition, the result of some fundamental theoretical consideration was discussed with CFBC. Optimum limestone size could be considered to be 0.1-0.3mm irrespective of combustion temperature and Ca/S molar ratio variation. Desulfation efficiency increased as the molar ratio increased. Because desulfation process occurs at the surface at higher temperature, inner side of limestone can't be utilized. When surface area is not appropriate, some SO$_2$ emit without reaction. Optimum molar ratio should be decided after considering chemical and physical properties of limestone and coal thoroughly such as particle size, pore size and HGI. Commercial CFBC is operated at Ca/S 1.6. Combustor temperature 840-87$0^{\circ}C$ shows good desulfation efficiency.