• Title/Summary/Keyword: Heat-treatment and Austempering

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Effects of Si Content on the Microstructure and Processing Window of Austempered Ductile Cast Iron (오스템퍼드 구상흑연주철의 미세조직과 프로세싱 윈도우에 미치는 규소 함량의 영향)

  • Kim, Min-Su;Lee, Do-Hoon;Shin, Sang-Yun;Ye, Byung-Joon
    • Journal of Korea Foundry Society
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    • v.32 no.6
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    • pp.284-288
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    • 2012
  • The effects of Si content on the variation of microstructure and processing window of austempered ductile cast iron were investigated. Four different Si contents between 2.42 and 3.37 wt.% were used. The influence of silicon on the microstructure and processing window of these materials were studied. Austenitizing was performed at $900^{\circ}C$ for 60min and austempering temperature were both $340^{\circ}C$ and $360^{\circ}C$ and austempering time were for 4min upto 119min and for 5min upto 160min respectively. After heat treatment, the evolution of stage I and stage II were performed by optical metallography, XRD, hardness test. The results showed that $t_2$ was delayed as Si contents was increased due to the fact that Si retarded the formation of cementite ($Fe_3C$). The high silicon content promoted the stability of the metastable two-phase combination of austenite and ausferrite.

Effect of Heat Treatment Condition on the Processing Window of 3.60wt%C-2.50wt%Si-0.80wt%Cu Austempered Ductile Cast Iron (3.60wt%C-2.50wt%Si-0.80wt%Cu 조성 오스템퍼드 구상흑연주철의 프로세싱 윈도우에 미치는 열처리 조건의 영향)

  • Park, Jung-Jee;Seo, Gap-Sung;Kwon, Hae-Wook
    • Journal of Korea Foundry Society
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    • v.29 no.2
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    • pp.86-94
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    • 2009
  • The effect of austenitizing temperature and time on the processing window of 3.60wt%C - 2.50wt%Si - 0.80wt%Cu ductile cast iron and that of the amount of copper added were investigated. The second stage reaction at 400oC was retarded with increased austenitizing temperature. The widest processing window was obtained at the lower austempering temperature with the increased time at the same austenitizing temperature. The width of the widest processing window was decreased with the increase of time at the same austenitizing temperature. The width of processing window was increased with the increased amount of copper added.

Tensile properties and Spot Weldability of Trip High Strength Steel Sheet (Trip형 고장력강판의 인장성질 및 점용접성)

  • Kang, C.Y.;Kim, H.J.;Kim, C.G.;Lee, B.W.;Lee, M.Y.;Lee, G.H.;Kim, T.I.
    • Journal of the Korean Society for Heat Treatment
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    • v.11 no.4
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    • pp.295-304
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    • 1998
  • The effects of retained austenite and carbon content in the retained austenite on the tensile strength-elongation balance and spot weldability of TRIP high strength steel sheet have been investigated. The retained austenite of granular type increased with increasing intercritical annealing and austempering temperature, and film type was increased with the increase of austempering time. The volume fraction of retained austenite increased with decreasing intereritical annealing temperature, and the maximum value was obtained at austempering temperature of $400^{\circ}C$. The values of tensile strength-elongation balance increased with decreasing intercritical annealing temperature and maximum value was obtained at austempering temperature of $400^{\circ}C$. The maximum value of tensile strength-elongation balance was obtained at a retained austenite content of about 12%. Tensile shear strength of the specimens with retained austenite was higher than that of the normalizing specimens. With increasing welding current and time, the tensile shear strengh and nugget diameter increased, while nugget thickness showed the peak value and then decreased. The optimum range of welding condition at the given welding pressure of 350kgf was 7~11kA and 10~15 cycles.

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Effect of Initial Structure on the Retained Austenite and Tensile Properties of Fe-Si-Mn-P Steel Sheet (Fe-Si-Mn-P강판의 초기조직변화가 잔류오스테나이트 형성 및 인장성질에 미치는 영향)

  • Moon, Won-Jin;Kang, Chang-Yong;Kim, Han-Goon;Kim, Ki-Don;Sung, Jang-Hyun
    • Journal of the Korean Society for Heat Treatment
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    • v.10 no.1
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    • pp.10-19
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    • 1997
  • This study has been conducted to investigate the effects of initial structure on the microstructure and tensile properties of high strength trip steel sheet. The initial structure before austempering remarkably influenced the second phase. The specimen with normalized initial structure showed mainly bainitic ferrite and retained austenite, while the as rolled specimen and spherodized specimen showed martensite plus retained austenite and martensite plus bainitic ferrite with small retained austenite, respectively. Two type of retained austenite, film type and granual type were observed in all specimens. The as rolled specimen appeared the highest contents of retained austenite owing to the compressive stress by cold rolling. The contents of retained austenite increased with increasing intercritical annealing temperature and austempering time. Tensile strength showed the highest in the as rolled specimen, while the highest elongation were obtained in the normalized specimen. The maximum T.S.${\times}$El. Value showed in normalized initial structure and increased with increasing intercritical annealing and austempering time. The highest Value of T.S.${\times}$El. obtained at austempering temperature of $400^{\circ}C$ and retained austenite of 12%.

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Change in Microstructure with the Gas Quenching Rate during Austempering Treatment of SAE 1078 Steel (SAE 1078 강의 오스템퍼링 열처리시 가스 퀜칭 속도에 따른 미세조직의 변화)

  • Gi-Hoon Kwon;Hyunjun Park;Kuk-Hyun Yeo;Young-Kook Lee;Sang-Gweon Kim
    • Journal of the Korean Society for Heat Treatment
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    • v.36 no.3
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    • pp.121-127
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    • 2023
  • When high carbon steel is heated in an appropriate austenizing temperature range and subjected to austempering, the size and shape of lamellar structure can be controlled. The high carbon steel sheet having the pearlite structure has excellent elastic characteristics because it has strong restoring force when properly rolled, and is applied in a process known as patenting-process using lead bath. In the case of isothermal treatment using lead-medium, it is possible to quickly reach a uniform temperature due to high heat transfer characteristics, but it is difficult to replace it with process technology that requires treatment to remove harmfulness lead. In this study, we intend to develop fluidization technology using garnet powder to replace the lead medium. After heating the high-carbon steel, the cooling rate was changed by compressed air to the vicinity of the nose of the continuous cooling curve, and then maintained for 90 s and then exposed to room temperature. The microstructure of the treated specimens were analyzed and compared with the existing products treated with lead bath. The higher the flow rate of compressed air, the faster the cooling rate to the pearlite transformation temperature, so lamellar spacing decreases and the hardness tends to increase.

Development of Austempered Ductile Iron With High Strength and High Toughness for Automotive Parts (고강도 ADI 의 자동차 부품개발에 관한 연구)

  • Kim, Won-Yong;Lee, Young-Sang;Kim, Gwang-Bae;Kang, In-Chan
    • Journal of Korea Foundry Society
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    • v.10 no.5
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    • pp.408-416
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    • 1990
  • The application of this new design approach called fracture mechanics allow one to determine the maximum allowable stress from the knowledge of the largest expected flow size and the plane strain fracture toughness of a material. In this study we examined the relation between retained austenite, mechanical property and fracture toughness accompanied by austempering heat treatment. Fracture toughness values and retained austenite volume were higher with the ADI(austempered ductile iron) which were austempered at $380^{\circ}C$ than austempered at $320^{\circ}C$. Additionally, fracture toughness values were increased for 1~2 hour austempering time but it was slowly decreased for 5 hour ADI maintaining the predominant fracture toughness($K_{IC}:83MPa{\sqrt{m}}$) is obtained following condition, namely, austempering temperature and time ($380^{\circ}C$ and 1 hour).

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Effect of Austempering Temperatures on the Fractures Characteristic of Grey Cast Iron (오스템퍼링 처리한 회주철의 파괴특성에 미치는 오스템퍼링 온도의 영향에 관한 연구)

  • Kim, Chang-Gyu;Lee, Sung-Yul;Choi, Chang-Ock
    • Journal of Korea Foundry Society
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    • v.12 no.6
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    • pp.442-449
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    • 1992
  • Grey cast iron containing a small amount of Cu and Mo to improve the effect of heat treatment and microstructure were cast and them austenitized. After austenitizing the specimens of castings were austempered at 250$^{\circ}C$, 300$^{\circ}C$ and 350$^{\circ}C$. The effects of matrix structures on mechanical properties and fracture characteristics at the different austempering temperature were investigated. Tensile strength, hardness and impact toughness of austempered grey cast iron showed maximum valve 359 MPa, 321 HB, 3.9 CVN respectively at the lowest austempering temperature, 250$^{\circ}C$. $K_{IC}$ of gref cast iron at a austempering temperature, 250$^{\circ}C$, showed maximum 44 MPa.$m^{1/2}$ even though the amount of retained austenite in it is only 16%. This mainly comes from the refinement of the retained austenite. Quasi-cleavage pattern with a little fit of fibrous pattern was shown on the fractured surface of austempered grey cast iron at all of the temperatures tested.

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Mechanical Properties and Microstructure Examinations on Austempered Ductile Irons (Austempered Ductile Iron(A.D.I.)의 기계적 성질과 현미경 조직검사)

  • Lee, Seung Seok
    • Journal of the Korean Society for Heat Treatment
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    • v.3 no.1
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    • pp.25-33
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    • 1990
  • Recently developed austempered ductile irons(A.D.I.) have good mechanical properties. However it is still needed to examine the relationships between microstructures related to banitic reaction and the mechanical properties. From the mechanical tests such as impact test, hardness test, tensile test, and the microstructure observations, we concluded that the good mechanical properties of A.D.I. came from the fine banitic ferrite structure formed during the first stage of the austempering reaction.

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Effect of ADI Heat Treatment Conditions on the Core Structure and Mechanical Properties of GCD45 (GCD 45 중심부 조직 및 기계적 성질에 미치는 ADI 열처리 조건의 영향)

  • Kim, H.G.;You, Y.Z.;Lee, J.S.;Chung, T.Y.
    • Journal of the Korean Society for Heat Treatment
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    • v.15 no.1
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    • pp.3-8
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    • 2002
  • The effect of ADI heat treatment conditions on the core microstructures and mechanical properties of GCD 45 has been investigated. In the case of $25{\ss}{\AE}$ in diameter, it has been found that pearlite structure is not obtained, and the matrix is consisted of graphite, bainite and retained austenite. Upon cooling isothermally from $900^{\circ}C$, the core structure of 35 mm in diameter is converted to pearlite. However, the structure is transformed to bainite after slow cooling from $900^{\circ}C$ to $800^{\circ}C$.

The Effects of Heat-treatment on the Mechanical Properties of High Chromium Cast Irons (고크롬 주철의 기계적 특성에 미치는 열처리 영향)

  • Kim, Sug-Won;Kim, Ki-Kon;Park, Jin-Sung;Kim, Dong-Keun;Yoon, Young-Gap
    • Journal of Korea Foundry Society
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    • v.25 no.1
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    • pp.23-29
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    • 2005
  • Mechanical characteristics of Hi-Cr cast irons containing 16.8%Cr and 3.0%C were studied with various heat treatments. After as-cast Y-block ingots were annealed fully, the ingots were machined into cylinderical specimens with the size of 9mm in diameter and 20mm in length in order to investigate the effect of heat-treatments on mechanical characteristics of high Cr cast irons. All specimens were heat-treated by quenching- tempering, austempering and cyclic heat at the various temperatures(950, 1000, 1050 and $1100^{\circ}C$) respectively. The wear amount was measured for each heat-treated specimens against the counterpart of a hardened SKD11 steel at the following conditions; wearing velocity: 0.7 m/s, load: 100N and sliding distance: 70 km. After as-cast specimens were annealed, fine $M_{3}C$ carbides were formed, which affected the hardness and the wear resistance of Hi-Cr specimens. High hardness and good wear resistance were appeared on the specimens treated at 950 and $1000^{\circ}C$ and the austempered specimens show excellent wear resistance as well as high hardness.