• Title/Summary/Keyword: Heat-source analysis

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Analysis of Moving Heat Source for Laser Assisted Machining of Plate by Feed Rate Control (이송속도 조절에 의한 평판 레이저 보조가공의 이동 열원해석)

  • Kim, Kwang-Sun;Lee, Choon-Man
    • Journal of the Korean Society for Precision Engineering
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    • v.28 no.12
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    • pp.1341-1346
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    • 2011
  • Currently, many researches are carried out for laser assisted machining, which is one of the important fields in materials difficult to process. However, a prediction of heat source is difficult because of moving heat source. In this paper, a thermal analysis of laser assisted machining of plate by change of heat source size is performed, and preheating temperature by adjusting the feed rate is controlled. It was recognized that the maximum preheating temperature increases according to the decrease in heat source size, and feed rate need to adjust as high speed. The results of this analysis can be used as a reference for preheating temperature prediction in laser assisted milling.

Thermal Analysis for Laser Assisted Turning of Square Bar using Laser Heat Source Projection Method (사각형재의 레이저 예열 선삭에서 레이저 열원 투영법을 이용한 열해석)

  • Kim, Jae-Hyun;Choi, Jun-Young;Lee, Choon-Man
    • Journal of the Korean Society for Precision Engineering
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    • v.28 no.12
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    • pp.1353-1358
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    • 2011
  • LAT(Laser Assisted Turning) is a method that applies a machining process after softening a workpiece in which a preheating process is locally applied to its machining section using laser heat source. LAT shows several advantages, such as high productivity, reduction of manufacturing cost, high quality. Analysis of temperature distribution after preheating for LAT is very difficult due to its very small heat input area and large energy and its movement. Also, the LAT for a square bar is more difficult because the shape of a laser heat source can be changed according to the rotation of the workpiece. In this study, thermal analysis for LAT of square bar was performed using laser heat source projection method. And, the analysis results were compared with the results of the prior study of numerical calculation method. It is thus shown that the proposed method is efficient for the thermal analysis of a shaped bar.

Theoretical Temperature Analysis for 88316 Piping Weld (SS316강 배관 용접부에 대한 이론적 온도해석)

  • Kim, Jong-Sung;Lee, Seung-Gun;Jin, Tae-Eun;Kwon, Soon-Man
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.10
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    • pp.1623-1629
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    • 2003
  • In this paper, the arc beam is considered as a moving disc heat source with a pseudo-Gaussian distribution of heat intensity. The solution for temperature distribution on welds is derived by using the image heat source method and the superposition method. It is general solution in that it can determine the temperature-rise distribution in and around the arc beam heat source, as well as the width and depth of the melt pool (MP) and the heat-affected zone (HAZ) in welding short lengths, where quasi-stationary conditions may not have been established. As a comparative study, the results of this analytical approach has been compared with that of the finite-element modeling. As a result, The theoretical analysis presented here has shown good consistency and is more time/cost-effective method compared with FEM.

Study on the Simulation of Heat Pump Heating and Cooling Systems to Hospital Building (병원 건물의 히트펌프 냉난방 시스템 적용을 위한 시뮬레이션 연구)

  • Choi, Young-Don;Han, Seong-Ho;Cho, Sung-Hwan;Kim, Du-Sung;Um, Chul-Jun
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.32 no.4
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    • pp.275-282
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    • 2008
  • In Korea, air source heat pump system is less efficient than conventional heat source facilities, because the air temperature in winter season is so low that COP of air source heat pump system drops below 3.0. Therefore, the study on the application of heat pump heating and cooling systems is crucial for the efficient popularization of heat pump. In this work, we present the dynamic analysis of energy consumption for the large hospital building by heat resistance-capacitance method. The system simulation of water storage air source heat pump is additionally performed by changing sizes and locations of the hospital building. The computed results show that energy cost of water storage air source heat pump is low, so it is more economical than absorption chiller & heater.

A study on the Heat Transfer Performance according to Ground Heat Exchanger Types (지중열교환기의 종류에 따른 열전달 성능에 관한 연구)

  • Hwang, SuckHo;Song, Doosam
    • KIEAE Journal
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    • v.10 no.4
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    • pp.75-80
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    • 2010
  • Generally, ground-source heat pump (GSHP) systems have a higher performance than conventional air-source systems. However, the major fault of GSHP systems is their expensive boring costs. Therefore, it is important issue that to reduce initial cost and ensure stability of system through accurate prediction of the heat extraction and injection rates of the ground heat exchanger. Conventional analysis methods employed by line source theory are used to predict heat transfer rate between ground heat exchanger and soil. Shape of ground heat exchanger was simplified by equivalent diameter model, but these methods do not accurately reflect the heat transfer characteristics according to the heat exchanger geometry. In this study, a numerical model that combines a user subroutine module that calculates circulation water conditions in the ground heat exchanger and FEFLOW program which can simulate heat/moisture transfer in the soil, is developed. Heat transfer performance was evaluated for 3 different types ground heat exchanger(U-tube, Double U-tube, Coaxial).

An Analytical Study on the Preheating Effect of Flat Workpiece in Thermally Assisted Machining by Multi Heat Sources (다중열원 보조가공을 위한 평판 시편의 예열 효과에 관한 해석적 연구)

  • Moon, Sung-Ho;Lee, Choon-Man
    • Journal of the Korean Society for Precision Engineering
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    • v.33 no.8
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    • pp.629-634
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    • 2016
  • Laser-assisted machining (LAM) is one of the most effective methods of processing difficult-to-cut materials, such as titanium alloys and various ceramics. However, it is associated with problems such as the inability of the laser heat source to generate an appropriate preheating temperature. To solve the problem, thermally assisted machining with multiple heat sources is proposed. In this study, thermal analysis of multiple heat sources by laser and arc is performed according to power, heat source size, and leading heat source position. Then, the results are analyzed according to each condition. The results of this analysis can be used as a reference to predict preheating temperature in thermally assisted machining with multiple heat sources.

Study on the characteristic of heat exchange for vertical geothermal system using the numerical simulation (수치 시뮬레이션을 이용한 수직밀폐형 지열시스템의 채열특성에 관한 연구)

  • Nam, Yu-Jin;Oh, Jin-Hwan
    • Journal of the Korean Solar Energy Society
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    • v.34 no.2
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    • pp.66-72
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    • 2014
  • Ground source heat pump system can achieve high efficiency of performance by utilizing annually constant underground temperature to provide heat source for space heating and cooling. Generally, the depth of constant-temperature zone under the ground depends on surface heat flux and soil properties. The deeper the ground heat exchanger is installed, the higher the heat exchange rate can be acquired. However, in order to optimally design the system, it is necessary to consider both the installation cost and the system performance. In this study, performance analysis of ground source heat pump system according to the depth has been conducted through the case study.

Analytical Study of the Determination of Distance between the Laser Heat Source and Tool for Laser-Assisted Machining (레이저보조가공에서 열원과 공구 사이의 거리선정을 위한 해석적 연구)

  • Baek, Jong-Tae;Lee, Choon-Man
    • Journal of the Korean Society for Precision Engineering
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    • v.32 no.8
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    • pp.699-704
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    • 2015
  • Laser-assisted machining has shown its potential to significantly improve product quality and reduce manufacturing costs; additionally, laser-assisted turning (LAT) and laser-assisted milling (LAM) have been studied by numerous researchers. A research study on the determination of the distance between the laser heat source and the tool for laser-assisted machining, however, has not yet been attempted; we conducted such an analysis by using a finite-element method and heat-transfer equation. The results of this analysis can be used as a reference for the determination of the distance between the laser heat source and the tool for laser-assisted machining.

Analysis of Heat Source Distribution in Low Voltage Condenser (저압 콘덴서의 열원 분포 해석)

  • Kim, Jong-Gyeum;Lee, Dong-Ju;Kim, Il-Jung;Park, Young-Jeen
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.59 no.7
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    • pp.1242-1247
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    • 2010
  • In this study, the heat source distributions at the end side and the center of the electrode are analyzed to estimate the electrical stress due to the harmonics from the nonlinear loads. The governing equation at the analysis area of low voltage condenser are numerically solved using the finite element software package to analyze the effects of heat source distribution due to the 5th and 7th harmonics, which can exist normally in the distribution network and can be applied to the low voltage condenser. Finally, the heat source distribution from the harmonics is compared and analyzed with the heat source distribution from the fundamental component of the applied voltage.

Numerical Analysis of Welding Residual Stress Using Heat Source Models for the Multi-Pass Weldment

  • Bae, Dong-Ho;Kim, Chul-Han;Cho, Seon-Young;Hong, Jung-Kyun;Tsai, Chon-Liang
    • Journal of Mechanical Science and Technology
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    • v.16 no.9
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    • pp.1054-1064
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    • 2002
  • Numerical prediction of welding-induced residual stresses using the finite element method has been a common practice in the development or refinement of welded product designs. Various researchers have studied several thermal models associated with the welding process. Among these thermal models, ramp heat input and double-ellipsoid moving source have been investigated. These heat-source models predict the temperature fields and history with or without accuracy. However, these models can predict the thermal characteristics of the welding process that influence the formation of the inherent plastic strains, which ultimately determines the final state of residual stresses in the weldment. The magnitude and distribution of residual stresses are compared. Although the two models predict similar magnitude of the longitudinal stress, the double-ellipsoid moving source model predicts wider tensile stress zones than the other one. And, both the ramp heating and moving source models predict the stress results in reasonable agreement with the experimental data.