• Title/Summary/Keyword: Heat-Affected Zone (HAZ)

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The study on dynamic fracture toughness of friction-welded M.E.F. dual phase steel (복합조직강의 마찰용접부에 대한 동적파괴특성)

  • 오세욱;유재환;이경봉
    • Journal of Welding and Joining
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    • v.7 no.3
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    • pp.19-27
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    • 1989
  • Both the SS41 steel and the M.E.F(martensite encapsulated islands of frrite) dual phase steel made of SS41 steel by heat treatment were welded by friction welding, and then manufactured machinemade Vnotch standard Charpy impact specimens and precracked with a fatigue system at BM(base metal), HAZ(heat affected zone) and WZ(weld interface Zone). The impact test of them was performed with an instrumented impact test machine at a number of temperatures in constant loading velocity and the dynamic fracture characteristics were studied on bases of the absorbed energy, dynamic fracture toughness and fractography from the test. The results obtained are as follows; At the room temperature, the absorbed energy is HAZ.geq.WZ.geq.BM in case of the M.E.F. dual phase steel: BM.geq.HAZ.geq.WZ in case of the SS41 steel, HAZ.geq.BM.geq.WZ at the low temperature. The absorbed energy is decreased markedly with the temperature lowering; it is highly dependent on the temperature. The dynamic fracture toughness of the M.E.F. dual phase steel is HAZ.geq.WZ.geq.BM at the room temperature; BM.geq.WZ.geq.HAZ below-60.deg. C. Therefore the reliability of friction welding is uncertain at the low temperature(below-60.deg. C). The dynamic fracture toughness of the SS41 steel; HZA.geq.WZ.geq.BM at overall temperature region. The flaw formed by rotational upsetting pressure was shown y SEM; in this region. The absorbed energy per unit area and dynamic fracture toughness were low relative to other region.

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Experimental Studies on Joinability of SWS 490A High Tension Steel using Acoustic Emission Signals (음향방출 신호를 이용한 SWS 490A 고장력강의 접합성 평가에 대한 실험적 연구)

  • Rhee Zhang-Kyu;Woo Chang-Ki
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.14 no.3
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    • pp.87-95
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    • 2005
  • The object of this study is to investigate the effect of joinability by using acoustic emission(AE) signals and doing a pattern recognition for weld heat affected zone(HAZ) in tensile testing. This study was carried out an SWS 490A high tension steel for electric shielded metal arc welding(SMAW), $CO_2$ gas arc welding and TIG welding. And correspondingly, the root openings are 3, 4 and 2.8mm. The results of the tensile test of weld HAZ come out electric shield arc welding $>\;CO_2$ gas arc welding > TIG welding in case of single welding. It is believed that this is a phenomenon where difference of its root opening or base metal thickness. Also, the technique of AE is ideally suited to study variables which control time and stress dependent fracture or damage process in metallic materials.

Prediction Model for the Microstructure and Properties in Weld Heat Affected Zone: III. Prediction Model for the Austenite Grain Growth Considering the Influence of Initial Austenite Grain Size in Weld HAZ of Precipitates Free Low Alloyed Steel (용접 열영향부 미세조직 및 재질 예측 모델링 : III. 석출물 - Free 저합금강의 초기 오스테나이트 결정립크기의 영향을 고려한 용접 열영향부 오스테나이트 결정립성장 예측 모델)

  • Uhm, Sang-Ho;Moon, Joon-Oh;Jeong, Hong-Chul;Lee, Jong-Bong;Lee, Chang-Hee
    • Journal of Welding and Joining
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    • v.24 no.4
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    • pp.39-49
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    • 2006
  • The austenite grain growth model in low alloyed steel HAZ without precipitates was proposed by analyzing isothermal grain growth behavior. Steels used in this study were designed to investigate the effect of alloying elements. Meanwhile, a systematic procedure was proposed to prevent inappropriate neglect of initial grain size (D0) and misreading both time exponent and activation energy for isothermal grain growth. It was found that the time exponent was almost constant, irrespectively of temperature and alloying elements, and activation energy increased with the addition of alloying elements. From quantification of the effect of alloying elements on the activation energy, an isothermal grain growth model was presented. Finally, combining with the additivity rule, the austenite grain size in the CGHAZ was predicted.

A Study on the Fracture Surface Growth Behavior of Steel used for Frame of Vehicles by Corrosion Fatigue (자동차 프레임용 강재의 부식피로에 의한 파면성장거동에 관한 연구)

  • Lee, Sang-Yoel;Im, Jong-Mun;Im, U-Jo;Lee, Jong-Rak
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.28 no.1
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    • pp.61-70
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    • 1992
  • In this study, corrosion fatigue test of SAPH45 steel was performed by the use of plane bending fatigue tester in marine environment and investigated fracture surface growth behavior of base metal and heat affected zone corrosion fatigue. The main results obtained are as follows: 1) Fracture surface growth of heat affected zone (HAZ) is delayed more than that of base matel (BM), and they tend to faster in seawater than in air. 2) Corrosion sensitivity to corrosion fatigue life of HAZ is more susceptible than that of BM. 3)In the case of the corner crack by corrosion fatigue, the correlation between the propagation rate of fracture surface area(dA/dN) and stress intensity factor range(ΔK) for SAPH45 are applied to Paris rule as follows: dA/dN=C(ΔK) super(m) where m is the slope of the correlation, and is about 6.60-6.95 in air and about 6.33-6.41 in seawater respectively.

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Experimental Studies on Joinability of SWS 490A High Tension Steel using Acoustic Emission Signals (음향방출 신호를 이용한 SWS 490A 고장력강의 접합성 평가에 대한 실험적 연구)

  • 이장규;우창기;윤종희;조진호;조대희;박성완;김봉각;구영덕
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.10a
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    • pp.40-48
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    • 2004
  • The object of this study is to investigate the effect of joinability by using acoustic emission (AE) signals and doing a pattern recognition for weld heat affected zone (HAZ) in tensile testing. This study was carried out an SWS 490A high tension steel for electric shielded metal arc welding (SMAW), $CO_2$ gas arc welding and TIG welding. And correspondingly, the root openings are 3, 4 and 2.8mm. The results of the tensile test of weld HAZ come out electric shield arc welding > $CO_2$ gas arc welding > TIG welding in case of single welding. It is believed that this is a phenomenon where difference of its root opening or base metal thickness. Also, the technique of AE is ideally suited to study variables which control time and stress dependent fracture or damage process in metallic materials.

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Prediction of Steady-State Stresses within Heat Affected Zone Due to Creep Mismatch in Welded Straight Pipes (직관 용접부의 크리프 특성 불균일에 따른 열영향부 정상상태 응력 예측)

  • Han, Jae-Jun;Kim, Sang-Hyun;Chung, Jin-Taek;Kim, Yun-Jae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.3
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    • pp.405-412
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    • 2013
  • This paper reports the steady-state stresses within the heat affected zone (HAZ) of a welded straight pipe subject to creep. The creep constants and exponent are varied systematically to see the effect of various mismatches in creep properties on the steady-state creep stresses, via detailed two-dimensional finite element (FE) creep analyses. The weldments consist of the base metal and weld metal with the HAZ, which are characterized using the idealized power creep laws with the same creep exponent. The internal pressure and axial loading are considered to see the effect of the loading mode. To quantify the creep stresses, a creep mismatch factor is introduced as a function of the creep constants and exponent. It is concluded that the ratio of the section-averaged stresses for a mismatched case to those for an evenmatched case are linearly dependent on the mismatch factor. The results are compared with the FE results, including the Type IV region, as well as the R5 procedure.

TMCP 강의 용접열영향부 인성에 관한 연구

  • 신민태;윤중근;김희진
    • Journal of Welding and Joining
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    • v.4 no.3
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    • pp.43-49
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    • 1986
  • Weldability of the TMCP steel manufactured by controlled rolling followed by accelerated cooling process was investigated. For comparison, two other steel plates produced by different manufacturing processes were selected; normalized and controlled rolled. Tandem submerged arc welding with both side one run technique was carried out. The results of this study can be summarized as follows; TMCP steel having the lowest carbon equivalent shows the best combination of mechanical properties, not only in the base metal but also in the heat affected zone. In the HAZ, the accelerated colling effect imarted on the trengthis releved by the weld thermal cycles, and thus the strength of the welded joint decrease substantially accompanied with the fracture in the HAZ. On the other hand, not only the softening but the fine microstructure can preserve the high toughness of TMCP steel in the HAZ.

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A Study on the Cracking Behavior in the Welds of Ni-Cr-Fe and Ni-Fe-Cr-Mo Alloys (Ni-Cr-Fe 및 Ni-Fe-Cr-Mo계 합금의 용접부 균열특성에 관한 연구 Part II : 열영향부의 액화균열)

  • 김희봉;이창희
    • Journal of Welding and Joining
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    • v.15 no.5
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    • pp.46-55
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    • 1997
  • This study has evaluated the liquation cracking behavior in the heat affected zone of several Ni base superalloys (Incoloy 825, Inconel 718 and Inconel 600). 304 and 310S austenitic stainless steels were also included for comparison. In addition, the mechanism of liquation cracking in the HAZ was postulated based on the extensive microstructural examinations with SEM, EDAX and TEM. The liquation cracking resistance of Ni base alloys was found to be far inferior to that of austenitic stainless steels. The liquation cracking of Incoloy 825 and Inconel 718 was believed to be closely related with the Laves-austenite(Ti rich in 825 and Nb rich in 718) and MC-austenitic eutectic phases formed along the grain boundaries by constitutional liquation and incipient melting under rapid welding thermal contraction. Further, liquation cracking resistance of the HAZ was dependent not only upon the type and amount of low melting phases but also on the grain size.

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A Study on the Prediction Modeling of Phase Transformation in the CGHAZ of Structural Steel Weld (구조용강 용접부 CGHAZ의 상변태 예측 Modeling에 관한 연구)

  • 조일영;이경종;이창희
    • Journal of Welding and Joining
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    • v.16 no.3
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    • pp.74-84
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    • 1998
  • The microstructures of the HAZ (Heat Affected Zone) are generally different from the base metal due to rapid thermal cycle during welding process. Particuraly, CGHAZ (Coarsened Grain Heat Affected Zone) near the fusion line is the most concerned region in which many metallurgical and mechanical discontinuities have been normally generated. A computer program by the numerical formularization of phase transformation during cooling with different rates was developed to generate the CCT diagram, and to predict microstructural (phase) changes in the CGHAZ. In order to verify simulated results, isothermal and continuous cooling transformation experiments were conducted. The simulated and experimental results showed that the developed computer model could successfully predict the room temperature microstructural changes (changes in volume fraction of phases) under various welding conditions (heat input & cooling rate $(Δt_{8/5})$).

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Effect of Peak Temperature on the Grain Growth in Simulated HAZ of Cr-Mo-V Steel(T24) (Cr-Mo-V강(T24)의 재현 HAZ의 결정립 성장에 미치는 피크온도의 영향)

  • Lee, Kyong-woon;Lee, Seong-hyeong;Na, Hye-sung;Kang, Chung-Yun
    • Journal of Welding and Joining
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    • v.34 no.6
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    • pp.55-61
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    • 2016
  • Recently developed ferritic heat resistance steel, T24 was used to evaluate microstructure characteristics of simulated heat affected zone. Also, correlation between the prior austenite grain size and amount of $M_{23}C_6$ carbide dissolution was discussed. With the increasing of peak temperature, Grain size steadily increased up to $1050^{\circ}C$ and then rapidly increased at $1150^{\circ}C$. Of the peak temperature $950{\sim}1050^{\circ}C$, amounts of $M_{23}C_6$carbide dissolution are low. But Most of $M_{23}C_6$ carbide that is inhibited grain growth were dissolved above $1050^{\circ}C$ and decreased volume fraction of carbide. This indicates that grain growth may be achieved through dissolution of carbide in the base material. As of welding, due to very rapid heating rate, $M_{23}C_6$ carbide exists above equilibrium solution temperature that is $800^{\circ}C$, even at $1050^{\circ}C$. So, It was confirmed that close correlation between carbide dissolution in the base material and grain growth. Calculated grain size has a linear relationship with peak temperature, on the other hand, measured grain size discontinuously increased between $950{\sim}1050^{\circ}C$ and above $1050^{\circ}C$. Grain size of heat affected zone at $1350^{\circ}C$ peak temperature showed maximum 67um and minimum 4um. Also, The number of side showed 3 to 10.