• 열처리공학회지
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• 제31권6호
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• pp.300-306
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• 2018

In the present study we proposed new equations to predict the liquidus temperature curve for hypoeutectic Al-Si-Cu-Mg alloy. A thermodynamic simulation was carried out to calculate the liquidus temperature, eutectic temperature and eutectic Si concentration with different Si, Cu, and Mg contents in hypoeutectic Al-Si alloys. Regressed equations were derived using the thermodynamic simulation results by multiple regression analysis. The proposed equations were compared with the equations reported previously by other researchers and agreed better with the experimental data. The addition of Cu and Mg lowered the eutectic temperature. The eutectic Si concentration was decreased by adding Cu whereas that was increased by adding Mg. Al-Si binary phase diagram was successfully predicted with a consideration of the effect of Cu and Mg addition by using the proposed equations.

• 한국군사과학기술학회지
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• 제18권5호
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• pp.485-491
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• 2015

In this study, the experimental and analytical investigation on structural integrity evaluation of spline shaft of self propelled artillery' generator were carried out. For this work, macro and microstructure fractography of spline shaft were observed. According to the results of the structure analysis and simulation, the shaft was redesigned and optimized. To improve the stiffness and shear stress, the material was changed from the SNCM220 to SNCM439 and surface roughness and protective coating treatment are changed to increase the stress relaxation, respectively. From the result of the torsion test of shaft and accelerated life test of generator, the shaft of a SNCM439 with heat-treatment(Q/T) and electroless nickel plating was superior quality reliability and durability than the others. Therefore, modeling and simulation corresponded well with the experimental result and structural safety was confirmed by generator performing.

• 대한기계학회논문집B
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• 제23권8호
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• pp.1010-1021
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• 1999

Camouflage measures in military purpose utilize the apparent temperature difference between target and background, so it is essential to develop a thermal analysis program for apparent temperature predictions and to apply some camouflage measures to real military targets for camouflage purpose. In this study, a thermal analysis program including conduction, convection and radiation is developed and the validity of radiation heat transfer terms is examined. The results show that longwave radiation along with solar radiation should be included in order to predict the apparent temperature as well as the physical temperature precisely. Longwave emissivity variation as an effective camouflage measures is applied to a real M2 tank. From the simulation results, it is found that an effective surface treatment, such as painting of a less emissive material or camouflage clothing, may provide a temperature similarity or a spatial similarity, resulting in an effective camouflage.

• 한국기계가공학회지
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• 제2권2호
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• pp.45-51
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• 2003

The multi-piloting type progressive die for U-bending sheet metal production part is a very specific division. This study reveals the sheet metal forming process with multi-forming die by center carrier type feeding system. Through the FEM simulation by DEFORM, it was accepted to u-bending process as the first performance to design of strip process layout. The next process of die development was studied according to sequence of die development, i.e die structure, machining condition for die making, die materials, heat treatment of partially die components, know-how and so on. The feature of this study is the die development of scrapless progressive die of multi-stage through the modeling on the I-DEAS program, components drawing on the Auto-LISP, CAD/CAM application, ordinary machine tool operating and revision by tryout.

• 소성∙가공
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• 제15권2호
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• pp.143-147
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• 2006

Effect of processing condition on the hot extrusion of Al-Zn-Mg-Sc alloy was investigated. For this purpose, hot compression test and FE-simulation were conducted via Thermecmaster-Z and DEFORM-3D, respectively. The microstructure evolution during hot extrusion and post heat-treatment was investigated and deformation mechanisms were analyzed by constructing processing map. FE-simulation results show that the temperature difference between container and billet has considerable influence on the final shape of extruded T-shape bar. The relation between applied load and processing time was predicted by the FE-analysis as well as punch speed vs. stroke chart.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2005년도 추계학술대회 논문집
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• pp.202-205
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• 2005

Effect of processing condition on the hot extrusion of Al-Zn-Mg-Sc alloy was investigated. For this purpose, hot compression test and FE-simulation were conducted via Thermecmasteer-Z and DEFORM-3D, respectively. The microstructure evolution during hot extrusion and post heat-treatment was investigated and deformation mechanisms were analyzed by constructing processing map. FE-simulation results show that the temperature difference between container and billet has considerable influence on the final shape of extruded T-shape bar. The relation between applied load and processing time was predicted by the FE-analysis as well as punch speed vs. stroke chart.

• 한국레이저가공학회지
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• 제6권3호
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• pp.37-45
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• 2003

Pulsed laser ablation is important in a variety of engineering applications involving precise removal of materials in laser micromachining and laser treatment of bio-materials. Particularly, detailed numerical simulation of complex laser ablation phenomena in air, taking the interaction between ablation plume and air into account, is required for many practical applications. In this paper, high-power pulsed laser ablation under atmospheric pressure is studied with emphasis on the vaporization model, especially recondensation ratio over the Knudsen layer. Furthermore, parametric studies are carried out to analyze the effect of laser fluence and background pressure on surface ablation and the dynamics of ablation plume. In the numerical calculation, the temperature, pressure, density, and vaporization flux on a solid substrate are obtained by a heat-transfer computation code based on the enthalpy method. The plume dynamics is calculated considering the effect of mass diffusion into the ambient air and plasma shielding. To verify the computation results, experiments for measuring the propagation of a laser induced shock wave are conducted as well.

• 한국기계가공학회지
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• 제7권3호
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• pp.75-80
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• 2008

The progressive die performs a work of sheet metal processes with a piercing, notching, embossing, bending, drawing, cut-off etc. in many kinds of pressing. Now a days, these processes have been evaluated as a advanced tooling method to increase the productivity and high quality assurance. The first step analyzing of die design is production part review, then the arrangement drawing of product design and strip process layout design should be done as a next steps with a FEM simulation for its problem solution. After upper procedure were peformed, it was started to make the die, then tryout and its revision of the die and product quality, safety, productivity etc. were done continually. For the all of these process, we mobilized the theory and practice of sheet metal forming, die structure, the function and activity of die components, and the others of die machining, die material, heat treatment and know‐how so on. In this study the features of representative are production part analyzing through the FEM simulation of bending area with a considering spring back problem by DEFORM.

• 한국해양공학회지
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• 제22권6호
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• pp.27-34
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• 2008

The temperature distribution in the weldment is not uniform because a weldment is locally heated. Thermal plastic deformation results from the local expansion and shrinkage by the heating and cooling of metal. Therefore, residual stresses and distortion occur in the weldment. In this study, we had conducted on the weld thermal cycle simulation that is supposed as the HAZ on SS400 steel and STS304 steel. The residual stresses that were obtained from the drawing and the weld thermal cycle simulation were estimated by X-ray diffraction. We also carried out ultrasonic test for the weld thermal cycle simulated specimens, and then conducted on nondestructive evaluation by the ultrasonic parameters obtained ultrasonic test. From the results, residual stresses of weld thermal cycle simulated specimens after the residual stress removal heat treatment are lower than that of the drawing.

• 한국농림기상학회지
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• 제19권4호
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• pp.232-245
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• 2017

본 연구에서는 지표이용도 특성이 반영된 고해상도 기상예측모델 도시캐노피모형(WRF-UCM)의 수치모의 실험을 통해 도심과 전원 지역 기상변수 및 에너지수지 변화 경향에 대하여 분석하였다. UCM을 적용하지 않은 WRF 모의 결과를 규준실험으로 설정하였으며, 거칠기 길이 변화와 인공열 고려에 따라 총 4가지 실험을 비교하여 분석하였다. UCM을 적용한 실험에서 거칠기 길이의 수정 전과 후의 기온과 풍속의 변화가 크게 나타나지 않았으나, 인공열을 고려한 UCM의 모의 기온과 풍속은 고려하기 전보다 크게 차이가 나타났다. 모의 실험 간의 차이는 전원 지역보다 도시 지역에서 더 크게 나타났다. 자동기상관측(AWS) 기온 관측 자료에 대하여 UCM에 인공열을 고려한 결과의 평방근오차(RMSE)가 가장 적었다. 또한, 차세대도시농림융합기상사업단의 중랑 에너지수지관측소지점의 현열플럭스 관측자료에 대한 검증 수치는 인공열을 고려하여 UCM을 적용한 실험의 RMSE와 BIAS 값이 가장 낮았다. 인공열을 고려한 UCM 적용이 도심의 현열플럭스 모의 향상에 영향을 주었다. 또한, UCM을 적용한 후 도시 지역 잠열플럭스의 변화 모의를 분석할 수 있었으며, 도심과 전원 지역 모두 UCM 적용 후에 관측 값과 더 가까운 검증 수치를 나타냈다. 결과적으로 WRF 모델에 UCM의 적용이 지표플럭스 모의 향상에 기여하는 것으로 나타났다.