• Transactions of Materials Processing
• /
• v.16 no.2 s.92
• /
• pp.113-119
• /
• 2007

Rapid mold heating has been recent issue to enable the injection molding of thin-walled parts or micro/nano structures. Induction heating is an efficient way to heat material by means of an electric current that is caused to flow through the material or its container by electromagnetic induction. It has various applications such as heat treatment, brazing, welding, melting, and mold heating. The present study covers a finite element analysis of the induction heating process which can rapidly raise mold temperature. To simulate the induction heating process, the electromagnetic field analysis and transient heat transfer analysis are required collectively. In this study, a coupled analysis connecting electromagnetic analysis with heat transfer simulation is carried out. The estimated temperature changes are compared with experimental measurements for various heating conditions.

• Proceedings of the Korean Society of Precision Engineering Conference
• /
• 2006.05a
• /
• pp.513-514
• /
• 2006

Recently intradiscal electrothermal therapy is introduced, which is a new and minimally invasive technique fer the treatment of discogenic low back pain. This procedure involves the percutaneous threading of a flexible catheter into the disc under fluoroscopic guidance. The catheter, composed of thermal resistive coil, heats the posterior annulus of the disc, causing contraction of collagen fibers and destruction of afferent nociceptors. This study tries to investigate the effects of the important factors of this procedure such as heat source temperature and heat applying time on the temperature distribution within the intervertebral disc. This study utilized both computer simulation and the experiment for the verification of finite element analysis. FE analysis was carried out with ANSYS v7.0 (ANSYS Inc, USA) using 10,980 number of brick element and 12,551 number of node. The functional spinal units of 5 month old swine were used for the experiment and the temperature was monitored using 10 channel temperature measurement device MV200. Through this study, it was able to analyze the temperature range of inner intervertebral disc by two mechanisms which are known to alleviate pain clinically. The results showed that when the heat source temperature was kept up 80 degree for 1,020 seconds, the temperature of inner annulus reached at 45 degree up to the distance of 15.6mm from heat source, which explains coagulation of inner annulus by heat. When the same heat source was used, the temperature of inner nucleus reached at 60 degree up to the distance of 9mm from heat source, which explains contraction of inner nucleus by heat.

• Journal of the Korean Society for Heat Treatment
• /
• v.6 no.2
• /
• pp.79-88
• /
• 1993

The static creep mechanism and behaviour of Al-Zn-Mg alloy have been investigated under condition of constant stress tension creep test in the temperature and stress range of $170-260^{\circ}C$ and 5-12.5 $kg/mm^2$ respectively. The experimental result are follows : The stress exponent value for creep was observed to about 7.3-6.43 and the activation energy for creep deformation was 44-41 kcal/mol. Larson-Miller parameter P for the crept specimens under the creep condition was obtained as P = (T + 460) (log $t_r$ + 8.6). Emperical equation for the creep rate was obtained by the computer simulation as follows. $${\varepsilon}\;=\;\exp[(-5.519{\times}10^{-4}{\sigma}+2.33{\times}10^{-2})T-6.98{\sigma}+18.295]{\times}{\sigma}^{-0.0142+10.18}\exp[\frac{(-6{\sigma}+47.8)1000}{RT}]$$ Fracture was dominated by intergranular mechanism over the experimental range.

• Textile Coloration and Finishing
• /
• v.10 no.2
• /
• pp.45-54
• /
• 1998

This study surveys relation between thermal shrinkage and thermal stress properties after process simulation of heat treatment with various PET filament yarns. For this purpose, 12 kinds of regular yarns and POY, 6 kinds of DTY and 5 kinds of composite yarns were experimented for investigating step thermal shrinkage, total thermal shrinkage and total thermal stress and maximum thermal stress temperature. Thermal stress and shrinkage of the various specimens treated with wet and dry heats were analysed and discussed with the conditions of heat treatment. finally, relationship between thermal stress and shrinkage of the various PET filaments such as regular yarns, POY, DTY and composite yarns were investigated with the PET filament characteristics.

• Journal of the Korean Society for Heat Treatment
• /
• v.6 no.4
• /
• pp.230-236
• /
• 1993

The laser beam hardening has been experimentally tried to find the hardened characteristics of STD11. Experiment was performed on the optimum hardening condition with 2kW $CO_2$ laser. The microstructure of the hardened layers was observed using the microscope. The hardened zones exhibits very high Vickers microhardness of 720 Hv, however, the deoxidation was observed under the surface of hardened area. The case depth of hardened zones is about 0.6mrn and case width is 4mm. FEM-simulation on laser surface hardening of STD11 steel are described. With the proper assumption of the absorbed energy density, the calculated case depth and width in 2 kW $CO_2$ laser hardening were in good agreement with the experimental result. It was found that there is optimum absorbed energy density of STD11.

• Journal of the Korean Society for Heat Treatment
• /
• v.8 no.1
• /
• pp.3-11
• /
• 1995

A theoretical model which combines gaseous transport and solid state diffusion was used to study aluminide coating process by pack cementation. The aluminide coatings were applied in the high activity pack containing $NH_4Cl$ activator with Ni substrate under argon atmosphere. On the basis of the process conditions, the suggested model allows the surface composition, the growth rate of coating layers and the aluminium concentration profiles in coatings to be calculated. In the case of $NH_4Cl$ activator, careful consideration was required in the analysis, because activator contains nitrogen and hydrogen as well as halogen element to activate the pack. A good agreement is obtained between the theoretical predictions and the experimental results.

• 제어로봇시스템학회:학술대회논문집
• /
• 2000.10a
• /
• pp.292-292
• /
• 2000

Since high-power CO$_2$ Laser can be make a high densed energy to Local processing area, manufacturing processes using the laser can be processed for very Localized areas at a very fast rate with minimal or no distortion. Accordingly, the laser has been widely used in the fields of thermal manufacturing processes such as welding, fusion cutting, grooving, and heat treatment of metals. In particular, interest in the laser heat treatment process has grown tremendously in the past few years. In this process, maintaining the uniform hardening depth is important problem to obtain good quality products and to reduce heat induced distortion and residual stress. For achieving this objective, we introduced a new design technique of a fuzzy logic controller that greatly simplified the design procedure by defining several simplified design parameters. In the design procedure, the major design parameters of the controller are characterized by identifying several common aspects. From a series of simulation results, we found that the proposed design technique can be effectively used to design of a fuzzy logic controller for the LASER surface hardening process.

• Journal of the Korean Society for Heat Treatment
• /
• v.16 no.3
• /
• pp.148-158
• /
• 2003

In this study, a user oriented CFD program for optimum design of a regenerative combustion furnace, REBURN was developed. For user's convenience, user friendly Graphic User Interface was made and the renumbering interface program was developed in order to directly input any generated mesh system from ICEM CFD/FEA. Also an automatic processing system for switching mode was developed. The program was verified through compahng with commercial CFD code about regenerative combustion furnace. Then, numerical simulation of real walking beam furnace used in real industry was performed and the parametric analysis was studied about the arrangement mode. As a results, the uniform temperature was appeared in the cross mode.

• Laser Solutions
• /
• v.9 no.1
• /
• pp.9-16
• /
• 2006

Glass is one of brittle materials. Generally, brittle material is weak for tensile stress but strong for compression stress. Laser breaking of glass used this brittle characteristics. Laser breaking of glass was simulated to optimize breaking condition by using commercial FEM code MARC which is applicable to thermo-mechanical coupling analysis. Various shapes of heat sources were applied to the analysis and the distance between heating and cooling source were varied for each simulation. The shapes of heat sources were circle, single and double ellipse and the distance was varied from 0mm to 30mm. Moving heat sources were designed on the basis of experimental condition. As a result, double elliptic shape of heat source was the most suitable among them in laser breaking of glass. And it should be useful to determine optimal condition of laser breaking for glass.

• Nuclear Engineering and Technology
• /
• v.41 no.7
• /
• pp.907-920
• /
• 2009

This study was performed to evaluate the prediction capability of a commercial CFD code and to investigate the effects of different geometries such as a 4.4 mm tube and an 8/10 mm annular channel on the detailed flow structures. A numerical simulation was performed for the conditions, at which the experimental data was produced by the test facility SPHINX. A 2-dimensional axisymmetric steady flow was assumed for computational simplicity. The RNG $\kappa-\varepsilon$ turbulence model (RNG) with an enhanced wall treatment option, SST $\kappa-\omega$ (SST) and low Reynolds Abid turbulence model (ABD) were employed and the numerical predictions were compared with the experimental data generated from the experiment. The effects of the geometry on heat transfer were investigated. The flow and temperature fields were also examined in order to investigate the mechanism of heat transfer near the wall. The local heat transfer coefficient predicted by the RNG model is very close to the measurement result for the tube. In contrast, the local heat transfer coefficient predicted by the SST and ABD models is closer to the measurement for the annular channel.