• 한국해양공학회지
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• 제10권2호
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• pp.106-119
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• 1996

The ceramic has various high mechanical properties such as heat, abrasion, corrosion resistance and high temperature strength compared with metal. It also has low speciffic weight, low thermal expansibillity, low thermal conductivity. However, it could not be used as structural material since it is brittle and difficult for the machining. Therefore, there have been many researches to attempt to join ceramic with metal which is full of ductillity in order to compensate the weakness of ceramic.The problem is that residual stress develops around the joint area while the ceramic/metal joint material is cooled from high joining temperature to room temperature due to remarkable difference of thermal expansion coefficients between ceramic and metal. Especially, the residual stress at both edges of the specimen reduces the strngth of joint to a large amount by forming a singular stress field. In this study, two dimensional finite element method is attempted for the thermal elastic analysis. The joint residual stress of ceramic/metal developed in the cooling process is investigated and the change of joint residual stress resulted from the repetitive heat cycle is also examined. In addition, it is attempted to clarify the joint stress distribution of the case of tensile load and of the case of superposition of residual stress and actual loading stress.

• 한국구조물진단유지관리공학회 논문집
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• 제26권6호
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• pp.33-38
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• 2022

지속적인 폭염이 발생함에 따라 협착으로 인한 포장 솟음이나 교량 신축이음 파손 사례가 다수 발견되고 있다. 특히 교량에서의 협착은 구조물의 안전성을 위협하거나 장기적인 내구성을 저하시킬 수 있는 중요한 문제이다. 본 논문에서는 교량에 협착이 발생할 경우에 대한 구조해석 방법을 제시하고, 대표형식 교량에 대한 협착상태 구조해석을 수행하여 그 거동 영향을 확인하였다. 대표교량은 상부구조의 경우 콘크리트교와 강교, 하부구조의 경우 직접기초와 말뚝기초로 구분하여 선정하였으며, 측방유동압, 알칼리 골재반응에 의한 포장팽창, 뒤채움재의 Creep로 인한 침하를 협착에 대한 추가적인 하중으로 고려하였다. 구조해석 결과를 실제 측정된 유간 데이터와 비교하여 구조해석 방법을 검증하였다. 또한 협착에 의한 거동 영향 분석을 수행하여 축력이 증가함에 따른 상부구조의 형식별 안전율 변화 경향을 확인하였다.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 1996년도 춘계학술대회 논문집
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• pp.709-713
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• 1996

The ceramic has such high qualities as light weight, abrasion resistance, heat resistance compared with metal, but since it is breakable, it can't be used as structural material and it is desirable to joining metal which is full of toughness, but, according as the ceramic/metal joint is executed at high temperature, the joint residual stress develops near the joint sides in the process of cooling the high temperature down to the suitable temperature due to difference of the thermal expansion coefficient between ceramic and metal, and the joint residualstress lowers the fracture strength. In this study, to ensure security and improvement of bending strength, 1 studies on see distribution shape of residual stress according to high thermal cycle, and the influnence of theraml cycle and distribution shape of residual stess on joint-strength.

• 대한기계학회논문집A
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• 제23권11호
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• pp.1896-1903
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• 1999

The basic requirements to improve the joints quality of tube-to-tubesheet for heat exchangers are to obtain high residual contact pressures between the tubes and the tubesheet as well as low residual stresses in the transition zone of the tubes. The residual contact pressures and residual stresses which govern the joint quality are influenced by parameters such as material properties, geometric dimension of tube and tubesheet and expansion pressures. There are two types of tube layout patterns, triangular and square, which are frequently used for heat exchangers. The purpose of the present work is to examine the superior tube layout patterns considering the joints quality by comparing numerical results from sensitivity analyses which were performed for both of tube layout patterns.

• 한국소음진동공학회논문집
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• 제16권3호
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• pp.233-239
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• 2006

The effect of the joint condition of automotive muffler shell and baffle on radiated noise from muffler shell Is studied. Shell vibration characteristics, especially shift In natural frequency and change in of response amplitude, was identified from finite element analysis and modal tests for various joint conditions between shell and baffle. When there is heat expansion and inner pressure from the exhaust 9as in the muffler with elliptical cross section, the shell expands out, and construct gap with baffles. This gap causes more degrees of freedom of shell vibration and natural frequency shift. By welding the muffler shell to the baffles or using a dual shell muffler, the radiated noise problem could be mitigated supplying more a rigid joint and damping, respectively.

• 대한기계학회논문집A
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• 제24권2호
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• pp.279-289
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• 2000

Residual stress induced in U-bending and tube-to-tubesheet joint processes of PWR's row-1 heat exchanger tube was measured by X-ray method and Hole-Drilling Method(HDM). Compressive residual stresses(-) at the extrados surface were induced in U-bending, and its maximum value reached -319 MPa in axial direction at the position of $\psi$ = $0^{\circ}$. Tensile residual stresses(+) of $\sigma_{zz}$ = 45 MPa and $\sigma_{\theta\theta}$ = 25 MPa were introduced in the intrados surface at the position of $\psi$ = $0^{\circ}$. Maximum tensile residual stress of 170 MPa was measured at the flank side at the position of $\psi$ = $90^{\circ}$, i.e., at apex region. It was observed that higher stress gradient was generated at the irregular transition regions (ITR). The trend of residual stress induced by U bending process of the tubes was found to be related with the change of ovality. The residual stress induced by the explosive joint method was found to be lower than that by the mechanical roll method. The gradient of residual stress along the expanded tube was highest at the transition region (TR), and the residual stress in circumferential direction was found to be higher than the residual stress in axial direction.

• Corrosion Science and Technology
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• 제21권4호
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• pp.243-249
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• 2022

The objective of the present study was to perform failure analysis of double-layered bellow (expansion joint), a core part of stress reliever, used to relieve axial stresses induced by thermal expansion of heat-transport pipes in a district heating system. The bellow underwent tensile or compressive stresses due to its structure in terms of position. A leaked position sufferred a fatigue with a tensile component for decades. A cracked bellow contained a higher fraction of martensitic phase because of manufacturing and usage histories, which induced more brittleness on the component. Inclusions in the inner layer of the bellow acted as a site of stress concentration, from which cracks initiated and then propagated along the hoop direction from the inner surface of the inner layer under fatigue loading conditions. As the crack reached critical thickness, the crack propagated to the outer surface at a higher rate, resulting in leakage of the stress reliever.

• 한국철도학회:학술대회논문집
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• 한국철도학회 2007년도 추계학술대회 논문집
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• pp.581-584
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• 2007

The subway concrete box structure can`t establish expansion joint because of animal power delivery of the subway rail. In this case, As increase of structure volume, it is subjected to cause temperature crack. The temperature crack due to the heat of hydration classified a nonstructural crack. but it has a bad effect on durability of concrete structures. especially, in case of a subway concrete box structure, when a water-proof facilities is beaked on an outer-wall, the water leakage occurs through a penetration crack generated from a wall of the concrete structure too. This paper, for the subway concrete box structure, examined a condition of temperature crack occurrence by a heat of hydration concerned external temperature from analysing by a three dimensional finite element method.

• Journal of Welding and Joining
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• 제5권3호
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• pp.46-52
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• 1987

The mechanism of transverse shrinkage for the butt joint weldig of plates is investigated in this paper. It was certified that the compressive plastic strain due to thermal expansion of materials during heating play an important role on the transverse shrinkage. It was also pointed out that the transverse shrinkage has to be treated with the samples of which the shapes are as close to real shapes of welded materials as possible, because the distribution of temperature and relative rigidity of materials during welding have great influence on the transverse shrinkage. The formulas for the calculation of transverse shrinkage were presented and the experiments were carried out in order to verify the formulas. the main results are as follows; 1. For the bead-on-plate welding, the transverse shrinkage in the begining parts of welding is the smallest, the end parts is next and the transverse shrinkage of mid section is the largest. 2. In bead-on-plate welding, the equations presented in this paper concerning transverse shrinkage coincide fairly well with the experimental values generally. 3. Transverse shrinkage increases generally as specific heat input per unit thickness increaes.

• Journal of Advanced Marine Engineering and Technology
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• 제37권7호
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• pp.694-700
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• 2013

The design of the exhaust manifold for the pulse converters of a 4 strokes high power medium-speed diesel engine is presented in terms of fatigue analysis. The said system undergoes thermal expansion due to high temperature of exhaust gas and is exposed to intrinsic vibration of the internal combustion engine. Moreover, the exhaust pulse generates pressure pulsating along the runner inside manifold. Under such circumstances, the design and construction of exhaust manifold must be carried out in a way to prevent early failure due to fracture. To validate the design concept, a test rig was developed to simulate the combination of thermal and vibrational movements, simultaneously. Experimental results showed that a certain sense of reliability can be achieved by considering a field factor obtained from the results of engine bench tests.