• Title/Summary/Keyword: Heat Treatment T6

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Development of Hydroformed Automotive Parts with Heat-treatable Aluminum Extrudates (열처리형 Al 압출재를 이용한 하이드로포밍 부품개발)

  • Lee, M.Y.;Kang, C.Y.;Ryu, S.J.
    • Journal of the Korean Society for Heat Treatment
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    • v.17 no.3
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    • pp.165-172
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    • 2004
  • Compared with the hydroforming technology for steel, the hydroforming technology for aluminum has not been actively investigated. Recently, the hydroforming of high strength aluminum tubes has attracted great interest because of its good strength to weight ratio. In this study, front side member (FSM) is fabricated with the hydroforming of aluminum tube and the mechanical properties and dimensional accuracy of the hydroformed FSM is investigated. For hydroforming process, extruded aluminum tubes with ribs to improve the structural rigidity are used. To ensure the mechanical properties, the aluminum tubes are T6 heat-treated before hydroforming.

Effect of Casting Processes on the Microstructures and Mechanical Properties of B390 Aluminium Alloy (주조용 B390 알루미늄합금의 조직과 기계적 성질에 대한 각종 주조법의 영향)

  • Han, Yo-Sub;Lee, Ho-In;Kim, Sung-Su;Kim, Jung-Sik
    • Journal of Korea Foundry Society
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    • v.13 no.3
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    • pp.259-267
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    • 1993
  • The effects of casting processes-direct and indirect squeeze casting, permanent mold casting and die casting on the microstructure and mechanical properties were studied for the hypereutectic B390 aluminium alloy. The effects of T5 and T6 heat treatment were also examined. The direct and indirect squeeze casting showed no casting defects such as porosity and shrinkage were observed in permanent mold castings and die castings. The primary silicon phase was refined and homogeneously distributed in the order of indirect squeeze casting, diecasting, direct squeeze casting and permanent mold casting. Depletion of primary silicon phase in die casting surface was disappeared in indirect squeeze casting. Tensile strength of cast and heat treated specimens were increased in the order of direct squeeze casting, permanent mold casting, indirect squeeze casting and die casting. Hardness of indirect squeeze castings was larger than that of other castings. As indirect squeeze casting of B390 aluminium alloy, the time of T6 heat treatment to achieve high strength can be reduced.

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A Study on the Characteristics of Aluminum Tube Hydroformed Products (알루미늄 튜브를 이용한 액압성형품 특성연구)

  • Yi, Hyae-Kyung;Lee, Gun-Yeop;Lee, Sung-Mun;Lee, Young-Seon;Moon, Young-Hoon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.32 no.11
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    • pp.1010-1015
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    • 2008
  • In this study, the characteristics of aluminum tube hydroformed products at different extrusion type and heat treatment conditions were investigated. For the investigation, as-extruded, full annealed and T6-treated Al 6061 tubes at different extrusion type were prepared. To evaluate the hydroformability, free bulge test was performed at room temperature to $300^{\circ}C$. Also mechanical properties of hydroformed products at various pre- and post-heat treatments were estimated by hexagonal prototype hydroforming test at $250^{\circ}C$. And the tensile test specimens were obtained from hexagonal prototype hydroformed tube. As a results, hydroformability of full annealed tube is $5{\sim}8%$ higher than that of extruded and T6-treated tube. The tensile strength and elongation of T6-post heat treated indirect extrusion tube were more than 330MPa and 12%, respectively. However, T6 pre treated hydroformed product represents high strength, 330MPa and low elongation, 8%. Therefore, Hydroformability of Al6061 tube showed similar value for both extrusion types. However flow stress of direct tube showed $20{\sim}50MPa$ lower value than indirect tube.

Night feeding in lactating sows is an essential management approach to decrease the detrimental impacts of heat stress

  • Choi, YoHan;Moturi, Joseph;Hosseindoust, Abdolreza;Kim, MinJu;Kim, KwangYeol;Lee, JunHyung;Song, ChangHyun;Kim, YoungHwa;Chae, ByungJo
    • Journal of Animal Science and Technology
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    • v.61 no.6
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    • pp.333-339
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    • 2019
  • The present study investigated the litter performance of multiparous sows had different feeding frequencies during summer season. A total of 60 crossbred multiparous sows was allotted to one of two treatments based on body weight (BW) according to a completely randomized design. Two different feeding frequencies based on NRC (National Research Council) were applied as conventional feeding (T1; 2 kg per meal at 06:00, 11:00, and 17:00) and night feeding (T2; 1.5 kg per meal at 06:00, 11:00, 17:00, and 2 kg at 22:00). Sows in T2 treatment had lower (p < 0.05) BW changes during lactation. The backfat thickness change of sows was decreased in T2 treatment during lactation (p < 0.05). The daily feed intake differed significantly between T1 and T2 with increased feed intake of the T2 group at 5.47 kg/d to 5.14 kg/d in the T1 group (p < 0.05). There was a significant difference in total weight of weaned piglets between T1 (70.50 kg) and T2 (74.34 kg). A greater total litter weight gain was observed in sows in T2 treatment. Night feeding is suggested for lactating sows with significant beneficial effects on litter growth during summer season.

A Study on Roundness Improvement of Heat-treated Large Diameter Aluminum Tube-turning with Collet Type Jig (열처리된 대직경 알루미늄 튜브선삭에서 콜릿지그를 통한 진원도 향상에 관한 연구)

  • Kim, Pyeong-Ho;Lim, Hak-Jin;Lee, Jung-Min;Lee, Jong-Hwan;Kim, Jung-Suk
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.21 no.5
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    • pp.824-829
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    • 2012
  • The purpose of this study is to evaluate the proposed jig for turning process of large-scale aluminum tube of D500mm through Finite Element Analysis (FEA). Also, a machining evaluation is conducted with general heat-treated and cryogenic heat-treated tubes. Dimensions of the specimens are determined to be suitable for collet appearance. The characteristics of equivalent stress and strain according to the expansion of the collet are evaluated by FEA. The aluminum tubes which are heat-treated by T4/T6 condition and cryogenic condition are machined by using a large-scale lathe machine and the roundness of machined tube is evaluated by using a 3D measuring machine. Through the results of this study, effects of each heat treatment and residual stress on the roundness are established.

Indirect Forging Process with Aluminum Rheology Material by Electromagnetic Stirring System (전자교반을 응용한 알루미늄 레오로지 소재의 간접단조공정)

  • Oh, S.W.;Kang, S.S.;Kang, C.G.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2007.05a
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    • pp.135-138
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    • 2007
  • A semi-solid forming processing has been developed for manufacturing near net-shape components. The semi-solid forming has two methods. One is thixo-forming with reheating prepared billet, the other is rheo- forming with cooled melt until semi-solid state. In indirect forging processing, this experiment used aluminum rheology materials by electromagnetic stirring system. Rheology material is made by A16061. An experiment has variation factors which are pressure, solid-fraction, stirring current and stirring time. Forged samples are found microstructures and mechanical properties. Forged samples are accomplished heat treatment T6 for high mechanical properties.

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Assessment of mechanical Properties of Thixotropic Al-Si Materials in Semi-Solid Forming Process (반용융 성형공정에서 Thixotropic Al-Si 소재의 기계적 성질 평가)

  • 허재찬
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2000.04a
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    • pp.56-62
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    • 2000
  • Semi-solid forming process has some advantages such as successful manufacturing of high quality components with less inner defects suitable for less machining high productivity and energy-saving effect. the thixotropic behavior(solid-like in the unperturbed state and liquid-like during shearing) has been the basis for the semi-solid forming process. The main focus of this article is the investigation of the effect of T6 heat treatment and alloying elements on the mechanical properties in the semi-solid formed products using thixotropic hypoeutectic (A357 and ALTHIX 86S) and hypereutectic(A390) materials. The new methods to produce semi-solid formed components with high quality are also proposed and discussed in terms of a die design and the development of a lubricant.

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Research on Tribology Characteristics Using DLC Thin Film and Lithography Processes (DLC 박막 및 리소그래피 공정을 적용한 트라이볼러지 특성 연구)

  • T.H. Jang;J.H. Park;T.G. Kim
    • Journal of the Korean Society for Heat Treatment
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    • v.36 no.6
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    • pp.412-421
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    • 2023
  • As the demand for mechatronic systems and high performance increases in the machinery industry, the importance of improving friction characteristics is emphasized. During relative movement of objects, friction and wear occur on two surfaces in contact, and various methods are being designed to increase the lifespan and energy efficiency of machines. The energy increase effect using lubricants is a well-known method. In this study, a micro-sized rectangular grid pattern was produced by applying a precise micro-pattern photo lithography process. Rectangular grid patterns of the same shape and friction behavior according to the size of the pattern were produced in convex and concave shapes, and the tribological characteristics of each were analyzed.

Strength Properties of Steaming Wood after Heat-Compression (수증기처리 열압밀화 목재의 강도적 성질)

  • 김정환;이원희;한규성;변희섭
    • Journal of the Korea Furniture Society
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    • v.11 no.2
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    • pp.1-6
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    • 2000
  • This study was carried out to investigate the effect of steaming on mechanical properties of heat-compressed wood specimens. The specimens for this mechanical strength tests were prepared to super-heated steam treatment after compression to the radial direction of sonamu (Pinus densiflora). The specimen's size is $50(L)mm{\times}20(R)mm{\times}17(T)mm$. Steaming temperature and treatment time is $120^{\circ}C$ and 20, 40, 60, 80, 100 minutes, respectively. Modulus of elasticity(MOE) in compressive test is directly proportional to steaming time. On the other hand, modulus of elasticity in bending test between steaming and not steaming after heat-compressed wood is similar irrespective of steaming time. The reason for this phenomenon is not clear yet.

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Effect of Primary Si size and Residual Stress on the Wear Properties of B.390 Al Alloys (B.390 알루미늄 합금의 마모특성에 미치는 초정Si 입자크기와 잔류응력의 영향)

  • Kim, Heon-Joo;Kim, Sung-Jae
    • Journal of the Korean Society for Heat Treatment
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    • v.19 no.1
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    • pp.20-29
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    • 2006
  • Wear behaviour of B.390 aluminum alloy with different particle sizes of primary Si against a SM45C counterface was studied as a function of wear load and sliding velocity, using pin-on-disk apparatus under dry condition. The wear rate of specimen with fine primary Si particles showed increased wear resistance at high wear load, on the other side wear resistance of coarse primary Si particle size was improved at low wear load. As the compressive residual stress in the matrix increased remarkably by liquid nitrogen(LN) treatment, wear resistance of the LN treated specimen was more excellent than that of T6 treated specimen.