• Title/Summary/Keyword: Heat Load Analysis

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Extrusion Process Analysis for Al Condenser Tube with Multi Hole (다공 Al 컨덴서 튜브의 압출공정 해석)

  • Bae J. H;Lee J. M;Kim B. M
    • Transactions of Materials Processing
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    • v.13 no.8
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    • pp.723-730
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    • 2004
  • This paper describes the analysis of extrusion process and integrity for a condenser tube which is a component of the heat exchanger in automobile and all conditioning apparatus. Recently, according to the development of analysis method using the computer, the numerical simulation have been applied to the 3-dimensional hot extrusion process with complex section area of the non-steady statement and then results of the analysis have been applied to optimal die design and process design. In this paper, firstly, the die design was performed for a condenser tube with a multi-hole section and the rigid-plasticity FE analysis performed of extrusion process. Secondly, we estimated metal flow of billet, extrusion load, welding pressure in chamber etc. and evaluated the pressure and elastic strain of the die land and mandrel tooth profile through a stress analysis of the die. Finally, the extrusion test was performed to estimate the validity of FE analysis. This paper confirmed that the designed extrusion die of the research is satisfactorily designed fur integrity of condenser tube.

The Study on the Numerical Analysis of Welding Heat Distribution of Preflex Beam (유한요소법에 의한 PREFLEX BEAM의 용접열분포 특성에 관한 연구)

  • Bang, Han-Sur;Joo, Sung-Min;Kim, Kyu-Hoon;Park, Hyun-Hoo;Lee, Hyung-Hoon
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2002.10a
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    • pp.329-334
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    • 2002
  • Preflex beam is a method of construction to hold the Pre-compressive stresses over the concrete pier by the Preflexion load. During the fabrication of the girder, welding causes the welding residual stresses. The welding residual stresses must be relieved to generate the accurate compressive pre-stresses that is designed. On this study, to find out the thermal distribution characteristics on the girder by welding, both the three-dimensional finite element analysis and the two-dimensional finite element analysis in a quasi-steady state is carried out. After comparing with each result between the three-dimensional analysis and the two-dimensional analysis, finite element analysis is carried out against the actual girder and analyze welding thermal distribution characteristic over the preflex beam and obtain the input data for the analysis of the welding residual stresses.

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Test and Analysis of Thermal Ratcheting Deformation for 316L Stainless Steel Cylindrical Structure (316L 스테인리스강 원통 구조물의 열라체팅 변형 시험 및 해석)

  • Lee, Hyeong-Yeon;Kim, Jong-Bum;Lee, Jae-Han
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.3
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    • pp.479-486
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    • 2002
  • In this study, the progressive inelastic deformation, so called, thermal ratchet phenomenon which can occur in high temperature structures of liquid metal reactor was simulated with thermal ratchet structural test facility and 316L stainless steel test cylinder. The thermal ratchet deformation at the reactor baffle cylinder of the liquid metal reactor can occur due to the moving temperature distribution along the axial direction as the sodium free surface moves up and down under the cyclic heat-up and cool-down transients. The ratchet deformation was measured with the laser displacement sensor and LVDTs after cooling the structural specimen which is heated up to 55$0^{\circ}C$ with steep temperature gradients along the axial direction. The temperature distribution of the test cylinder along the axial direction was measured with 28 channels of thermocouples and was used for the ratchet analysis. The thermal ratchet deformation was analyzed with the constitutive equation of nonlinear combined hardening model which was implemented as ABAQUS user subroutine and the analysis results were compared with those of the test. Thermal ratchet load was applied 9 times and the residual displacement after 9 cycles of thermal load was measured to be 1.79mm. The ratcheting deformation shapes obtained by the analysis with the combined hardening model were in reasonable agreement with those of the structural tests.

A Study on Thermal Ratcheting Structure Test of 316L Test Cylinder (316L 시험원통의 열라체팅 구조시험에 관한 연구)

  • Lee, H.Y.;Kim, J.B.;Koo, G.H.
    • Proceedings of the KSME Conference
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    • 2001.06a
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    • pp.243-249
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    • 2001
  • In this study, the progressive inelastic deformation, so called, thermal ratchet phenomenon which can occur in high temperature liquid metal reactor was simulated with thermal ratchet structural test facility and 316L stainless steel test cylinder. The inelastic deformation of the reactor baffle cylinder can occur due to the moving temperature distribution along the axial direction as the hot free surface moves up and down under the cyclic heat-up and cool-down of reactor operations. The ratchet deformations were measured with the laser displacement sensor and LVDTs after cooling the structural specimen which experiences thermal load up to $550^{\circ}$ and the temperature differences of about $500^{\circ}C$. During structural thermal ratchet test, the temperature distribution of the test cylinder along the axial direction was measured from 28 channels of thermocouples and the temperatures were used for the ratchet analysis. The thermal ratchet deformation analysis was performed with the NONSTA code whose constitutive model is nonlinear combined kinematic and isotropic hardening model and the test results were compared with those of the analysis. Thermal ratchet test was carried out with respect to 9 cycles of thermal loading and the maximum residual displacements were measured to be 1.8mm. It was shown that thermal ratchet load can cause a progressive deformation to the reactor structure. The analysis results with the combined hardening model were in reasonable agreement with those of the tests.

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An Analytic Method for the Residual Strength Evaluation of Fire-Damaged Reinforced Concrete Beam

  • Park, Won-jun;Park, Ki-bong;Lee, Han-seung
    • Architectural research
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    • v.10 no.2
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    • pp.37-42
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    • 2008
  • This study is to get the proper evaluation of the residual property of reinforced concrete beam exposed to fire. This study focused on the strength resistance and analytical evaluation of RC members exposed high temperature. And this study is the basis analytical research to conduct the other studies. To analysis by the finite element method, the Total-RC program was used to analysis it and the Total-Temp program was also used to analysis the temperature distributions at the section. All of results were compared with the pre-existing experimental data of simple supported beam. Using it, the parameters influencing the structural capacity of the high temperature-damaged RC members and residual strength estimation are investigated. The temperature distribution and the structural capacity at the section are calculated in this step. An application of this method is compared with the heating test result and residual property test for simple supported beam which is subjected to ISO 834 test fire. The results of this study are as follows; 1) The loads-displacement relationship of RC beam, considering initial thermal stress of cross section and heat transfer analysis are estimated comparing analytical value with pre-existing experimental results. 2) by the heating time (0, 1, 2 hours), the results of analysis with parameters show that the load capacity exposing at fire is affected.

TOKAMAK REACTOR SYSTEM ANALYSIS CODE FOR THE CONCEPTUAL DEVELOPMENT OF DEMO REACTOR

  • Hong, Bong-Guen;Lee, Dong-Won;In, Sang-Ryul
    • Nuclear Engineering and Technology
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    • v.40 no.1
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    • pp.87-92
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    • 2008
  • Tokamak reactor system analysis code was developed at KAERI (Korea Atomic Energy Research Institute) and is used here for the conceptual development of a DEMO reactor. In the system analysis code, prospects of the development of plasma physics and the relevant technology are included in a simple mathematical model, i.e., the overall plant power balance equation and the plasma power balance equation. This system analysis code provides satisfactory results for developing the concept of a DEMO reactor and for identifying the necessary R&D areas, both in the physics and technology areas for the realization of the concept. With this system analysis code, the performance of a DEMO reactor with a limited extension of the plasma physics and technology adopted in the ITER design. The main requirements for the DEMO reactor were selected as: 1) demonstrate tritium self-sufficiency, 2) generate net electricity, and 3) achieve a steady-state operation. It was shown that to access an operational region for higher performance, the main restrictions are presented by the divertor heat load and the steady-state operation requirements.

Temperature Rise Analysis of Sliding Contact Surfaces in Lubrication Considering Elastic Deformation (탄성변형을 고려한 윤활 상태에서 거친 표면의 미끄럼 접촉온도 해석)

  • Cho Yong-Joo;Kim Byoung-Sun;Lee Sang-Don
    • Tribology and Lubricants
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    • v.22 no.3
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    • pp.137-143
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    • 2006
  • The sliding contact interface of machine components such as bearings, gears frequently operates in lubrication at the inception of sliding failure under high loads, speed and slip. The surface temperature at the interface of bodies in a sliding contact is one of the most important factors influencing the behavior of machine components. Most surface failure in sliding contact region result from frictional heat generation. However, it is difficult to measure temperature rise experimentally. So the calculation of the surface temperature at a sliding contact interface has long been an interesting and important subject for tribologist. The surface temperature rise is related in contact pressure, sliding speed, material properties and lubrication thickness. Though roughness, load, ect all of the condition, are same, film thickness varies with velocity. In this study, surface temperature rise due to frictional heating in lubrication is calculated with various velocities. Surface film shearing and dry solid asperity contact are used to simulate the change of frictional heat in lubricated contact

Optimal Electricity and Heat Production Strategies of Fuel Cell Device in a Micro-grid Energy System (마이크로 전력계통에서 연료전지 발전시스템의 전기/열의 최적운영 기법 연구)

  • Lee, Joo-Won;Park, Jong-Bae;Kim, Su-Duk;Kim, Chang-Seop
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.58 no.6
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    • pp.1093-1099
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    • 2009
  • Alternative energy sources such as renewable energy like solar power systems, wind power systems, or fuel cell power systems has been the rising issue in the electrical power system. This paper discusses an economic study analysis of fuel cells in the korean electricity market. It includes the basic concept of a fuel cell and the korean electricity market. It also describes the need of renewable energy and how the fuel cell is connected with the local grid. This paper shows the impact of production and recovering thermal energy of a grid-connected fuel cell power system. The profit maximization approach has been structured including electrical power trade with the local grid and heat trade within the micro-grid. The strategies are evaluated using a local load that uses electric and thermal power which has different patterns between summer and winter periods. The solution algorithm is not newly developed one, but is solved by an application called GAMS. Results indicate the need and usefulness of a fuel cell power system.

A Study on Fuzzy Control Simulator of Naturally Circulated Boiler (자연 순환식보일러의 퍼지제어 모사기 개발에 관한 연구)

  • Kim, Kwang-Sun;Kim, Sam-Un
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.24 no.4
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    • pp.543-554
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    • 2000
  • The engineering equations, which have been used in many engineering companies, were employed for the dynamic modelling part in order to develop the naturally circulated boiler simulator. The fuzzy algorithm, which is similar to the algorithm of making decision by the human being, was developed for the boiler simulator controller and its simulated variables were compared with those of classical PID simulations to verify the stability and the effectiveness of fuzzy controller. The simulator is for the naturally circulated boiler and the main components are the furnace, the drum, the super heater, and the economizer. The combustion and thermal radiation dominant equations were used within the furnace and the mass conservation and the energy rate balance equations were employed for the drum part. The heat transfer rates were calculated using the logarithmic mean temperature differences both for the super heater and for the economizer. The simulations are very useful to understand the boiler operations and the engineering design of the main components. The main program was developed under the PC window condition by linking the fuzzy controller to the main boiler program using the Visual C++ language. The various operational conditions such as the abrupt changes of load, the changes of water supply pipes and the diameter of drum were simulated.

A simulation on the energy saving based on different temperature tracing method and weather condition in electrical power plant (화력발전소 배관시스템의 운전 및 기후조건에 따른 에너지절감에 관한 시뮬레이션)

  • Han, Kyu-Il
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.50 no.1
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    • pp.67-74
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    • 2014
  • Most of steam power plants in Korea are using the method of heating the feed water whenever the ambient temperature around the power plant area below $5^{\circ}C$ to prevent freezing water flowing in the pipe in winter time. But this kind of heat supplying system is not useful to save energy. If we take the method that the temperature of the each pipe is controled by direct measure of temperature by attaching sensor on the outside surface of the feed water tubes, then we can expect that a plenty of energy can be saved. In this study, the computer simulation is used to compare the energy consumption loads of both systems. Energy saving rate is calculated for the location of Incheon area in winter season. Four convection heat transfer coefficients for the ambient air and three initial flowing water temperature inside the tube were used. The result shows that the temperature control system using sensor represents more than 95% of energy saving rate in Incheon area. Even in the severe January weather condition, the energy saving rate is almost 75% in two days basis and even 83% in one day basis.