• Title/Summary/Keyword: Heat Exchanger Element

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Development of a Technique to Prevent Bolt Looseness and to Decrease in Quantity for the Plate Type Heat Exchanger Used in Large Craft (선박용 판형 열교환기의 볼트풀림방지 및 수량최소화기법 개발)

  • Kim, Ho-Yoon;Bae, Won-Byong;Jang, Young-Jun;Han, Seung-Moo;Kim, Chul
    • Journal of the Korean Society for Precision Engineering
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    • v.24 no.9
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    • pp.44-51
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    • 2007
  • There are many methods to assemble various parts of a product, and one of them is the bolting system widely used in a industrial field due to the merits; easiness to obtain strong tightening force, simplicity of assemble or disassemble in order to repair, substitution or cleaning, and so on. But this bolting system needs attachments not to let a bolt loose and they are an important factor to cost a great deal. In this study, some equations are suggested and FE analyses are carried out to verify the cause of the bolt looseness occurring in the tightening process. And because the number of bolts in the bolting system has been decided by empirical know-how of designers in the field, safety rate in the plate type heat exchanger is often too high. Therefore the equations to decrease in quantity are suggested in consideration of the relationship between a critical shearing force acting on the screw and a normal force acting on the cooling plate by the working fluid.

A Study on the Characteristics of Total Heat Exchanger under Various Conditions (운전조건에 따른 전열교환기의 성능특성 연구)

  • Bail Cheol-Ho;Lim Young-Heon;Gulnora Diuraeva;Park Ji-Yeol;Kwak Kyung-Min;Chu Euy-Sung;Kim Young-Saeng;Kim Jee-Yong
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.17 no.10
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    • pp.891-897
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    • 2005
  • The characteristics of energy Performance for total heat exchanger have been investigated under various conditions. In cooling operation the latent and enthalpy efficiency are affected by the difference of absolute humidity ratio between indoor and outdoor air. In addition to this the characteristics of absorbing material in the element affects the energy performance. Low dry bulb temperature of indoor air or high absolute humidity ratio in outdoor air give high latent and enthalpy efficiency even with the same temperature difference of dry bulb temperate between indoor and outdoor air.

Forming Simulation and Experiment for Progressive Fabrication Process of Inner Fin in Heat Exchanger

  • Ji, Dong-Hyeok;Jung, Dae-Han;Jin, Chul-Kyu
    • Journal of the Korean Society of Industry Convergence
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    • v.22 no.4
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    • pp.405-413
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    • 2019
  • In this study, a progressive process was performed to fabricate the inner fin of a high-efficiency heat exchanger. A forming simulation was also carried out on the concavo-convex of the inner fin, forming a simulation based on elastic-plastic finite element method. The forming analysis where the speed of the press descended and ascended was set to five seconds showed that the effective stress was at a maximum of about 69 MPa in the curved portion where the bending occurred. Therefore, the die was designed based on the simulation results, and the inner fin die was installed on the 400-ton capacity press. After that, the inner fin fabrication experiment was conducted under the same condition as the simulation. Crack was not found from the curved portion of the concavo-convex of the inner fin. The profile of the concavo-convex of the prepared inner fin measured 6.7~6.8 mm in depth, 2.65~2.7 mm in width, and 0.3 mm in thickness.

Numerical prediction of shell-side flow with inclined baffles (경사진 배플이 있는 셀측의 수치적 해석)

  • 김은필
    • Journal of Advanced Marine Engineering and Technology
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    • v.24 no.5
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    • pp.119-124
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    • 2000
  • A finite element method is applied to investigate the characteristics of the fluid flow and heat transfer performance in a channel in terms of the various effects of baffle cuts, baffle angles, and leakages. The results show that the decrease of a baffle cut gives a good heat transfer enhancement. However, it also increases pressure drop. In the case of an inclined baffle, the result shows that the pressure drop decreases with a reasonable heat transfer performance. But a steeply inclined baffle gives adverse effects on the performance of the channel. The clearances between baffle-to-shell and tube-to-baffle affect the overall performance. The effects of these parameters are discussed in details.

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Shape Optimization of S-tube for Heat Exchanger Used in High Temperature Environment Using FE Analysis and DOE (유한요소법과 실험계획법을 이용한 고온 열교환기용 S-관의 형상 최적화)

  • Jeong, Ho-Seung;Cho, Jong-Rae
    • Journal of Advanced Marine Engineering and Technology
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    • v.36 no.4
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    • pp.497-503
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    • 2012
  • The aim of this study was to optimize S-tube shape of heat exchanger in term of reducing the size of tube bundle and improving the mechanical properties such as the thermal stress and resonance. The geometric parameters such as offset length, the straight distance between one end and other end of tube, the tube length in straight portion and fillet radius was assessed as a valid parameters. The structural analysis was performed to estimate the structural characteristics. Main effect analysis was performed to investigate the main effect for the various geometric parameters. The response surface methodology was employed to establish mathematical approximation models as a function of the geometric parameters of the S-tube. Also, The optimization was performed to optimize geometric parameters of S-tube using the regression equations and optimization tool. The optimized tube shape has been proposed. Those could be used in the heat exchanger design used in high temperature.

Analysis of thermal stress and heat transfer due to circulating fluid in ground heat exchanger (지중 열교환기의 순환수에 의한 열응력 및 열전달 거동 분석)

  • Gil, Hu-Jeong;Lee, Kang-Ja;Lee, Chul-Ho;Choi, Hang-Seok;Choi, Hyo-Bum
    • Proceedings of the Korean Geotechical Society Conference
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    • 2009.09a
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    • pp.385-395
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    • 2009
  • In this study, a series of numerical analysis has been accomplished on the thermal performance and sectional efficiency of a closed-loop vertical ground heat exchanger (U-loop) in a geothermal heat pump system (GHP) considering the circulating fluid, pipe, grout and soil formation. A finite element analysis program, ABAQUS, was employed to evaluate the temperature distribution on the cross section of the U-loop system involving HDPE pipe/grout/formation and to compare sectional efficiency between the conventional U-loop and a new latticed HDPE pipe system. Especially, the latticed pipe is equipped with a thermal insulation zone in order to reduce thermal interference between the inflow pipe and the outflow pipe. Also, a thermal stress analysis was performed with the aid of ABAQUS. 3-D finite volume analysis program, FLUENT, was adapted to analyze a coupled system between fluid circulation in the pipe and heat transfer and simulate an operating process of the closed-loop vertical ground heat exchanger. In this analysis, the effect of the thermal properties of grout, rate of circulation pump, distance between the inflow pipe and the outflow pipe, and the effectiveness of the latticed HDPE pipe system are taken into account.

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The quality improvement study on the crack of heat exchanger lubricating oil port in military aircraft (군용항공기 열교환기 윤활유 유입포트 균열개선 연구)

  • Park, Sung-Jae;Choi, Jae-Ho;Choi, Gil-Gyu;Lee, Dong-Ki
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.21 no.4
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    • pp.164-172
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    • 2020
  • The fuel oil/heat exchanger installed in military aircraft is a device that cools the lubricant oil supplied to other devices, such as an AMAD, and a hydraulic pump using the low temperature of the fuel is cracked at the AMAD lubricant inlet port. If a crack in the heat exchanger occurs, the lubricant oil supplied to other equipment is not cooled. Therefore, the flight can no longer be performed. In this study, non-destructive inspection and microscopic examination of the fracture surface of the oil port were performed to analyze the crack tendency. The oil pipe connected to the oil port is a titanium pipe, which is fastened with over torque and has been identified as the leading cause of heat exchanger oil port cracks. In addition, it was verified as the main reason for cracking by finite element analysis. The material and diameter of the pipe were changed to improve this defect, and the applied torque was adjusted. In addition, the bending value of the pipe was adjusted to minimize the fatigue accumulation due to pulsating pressure. As a result, no cracks occurred on the heat exchanger via the ground test after the installation of an improved pipe under the same conditions.

Optimized Design of a Cold Plate Heat Sink using FEM and Optimization (유한요소법과 최적설계기법을 활용한 히트싱크 콜드 플레이트 최적 설계)

  • Hong, S.;Seo, H.;Kim, J.;Sim, J.;Hwang, J.
    • Transactions of Materials Processing
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    • v.23 no.7
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    • pp.419-424
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    • 2014
  • In order to improve efficiency, an outdoor unit using a refrigerant cooling method is designed into many air conditioner systems. The heat exchanger is composed of a Cu tube and an plate. The optimal design for the cold plate is very important because the efficiency of the heat transfer depends on the contact area between the Cu tube and the cold plate. The current study focused on the design of the cold plate to obtain a uniform contact between the Cu tube and the cold plate. Both FE(finite element) analysis and optimization were used in the design. The contact area between the tube and plate was predicted and improved by 16% through the press forming simulations. The springback after press forming was also reduced when the optimized design parameters were used. To verify the validity of the optimal cold plate design, a verification test was conducted. As a result, the performance of the heat exchanger improved by 34% when compared to benchmarked products.

Recent Progress in Air-Conditioning and Refrigeration Research : A Review of Papers Published in the Korean Journal of Air-Conditioning and Refrigeration Engineering in 2016 (설비공학 분야의 최근 연구 동향 : 2016년 학회지 논문에 대한 종합적 고찰)

  • Lee, Dae-Young;Kim, Sa Ryang;Kim, Hyun-Jung;Kim, Dong-Seon;Park, Jun-Seok;Ihm, Pyeong Chan
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.29 no.6
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    • pp.327-340
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    • 2017
  • This article reviews the papers published in the Korean Journal of Air-Conditioning and Refrigeration Engineering during 2016. It is intended to understand the status of current research in the areas of heating, cooling, ventilation, sanitation, and indoor environments of buildings and plant facilities. Conclusions are as follows. (1) The research works on the thermal and fluid engineering have been reviewed as groups of flow, heat and mass transfer, the reduction of pollutant exhaust gas, cooling and heating, the renewable energy system and the flow around buildings. CFD schemes were used more for all research areas. (2) Research works on heat transfer area have been reviewed in the categories of heat transfer characteristics, pool boiling and condensing heat transfer and industrial heat exchangers. Researches on heat transfer characteristics included the results of the long-term performance variation of the plate-type enthalpy exchange element made of paper, design optimization of an extruded-type cooling structure for reducing the weight of LED street lights, and hot plate welding of thermoplastic elastomer packing. In the area of pool boiling and condensing, the heat transfer characteristics of a finned-tube heat exchanger in a PCM (phase change material) thermal energy storage system, influence of flow boiling heat transfer on fouling phenomenon in nanofluids, and PCM at the simultaneous charging and discharging condition were studied. In the area of industrial heat exchangers, one-dimensional flow network model and porous-media model, and R245fa in a plate-shell heat exchanger were studied. (3) Various studies were published in the categories of refrigeration cycle, alternative refrigeration/energy system, system control. In the refrigeration cycle category, subjects include mobile cold storage heat exchanger, compressor reliability, indirect refrigeration system with $CO_2$ as secondary fluid, heat pump for fuel-cell vehicle, heat recovery from hybrid drier and heat exchangers with two-port and flat tubes. In the alternative refrigeration/energy system category, subjects include membrane module for dehumidification refrigeration, desiccant-assisted low-temperature drying, regenerative evaporative cooler and ejector-assisted multi-stage evaporation. In the system control category, subjects include multi-refrigeration system control, emergency cooling of data center and variable-speed compressor control. (4) In building mechanical system research fields, fifteenth studies were reported for achieving effective design of the mechanical systems, and also for maximizing the energy efficiency of buildings. The topics of the studies included energy performance, HVAC system, ventilation, renewable energies, etc. Proposed designs, performance tests using numerical methods and experiments provide useful information and key data which could be help for improving the energy efficiency of the buildings. (5) The field of architectural environment was mostly focused on indoor environment and building energy. The main researches of indoor environment were related to the analyses of indoor thermal environments controlled by portable cooler, the effects of outdoor wind pressure in airflow at high-rise buildings, window air tightness related to the filling piece shapes, stack effect in core type's office building and the development of a movable drawer-type light shelf with adjustable depth of the reflector. The subjects of building energy were worked on the energy consumption analysis in office building, the prediction of exit air temperature of horizontal geothermal heat exchanger, LS-SVM based modeling of hot water supply load for district heating system, the energy saving effect of ERV system using night purge control method and the effect of strengthened insulation level to the building heating and cooling load.