• 제목/요약/키워드: Hazard and operability

검색결과 56건 처리시간 0.027초

크실렌 산화공정 냉각장치의 고장진단 전문가시스템의 구축 (An Establishment of Expert System for Fault Diagnoses of the Cooling System In the Xylene Oxidation Reaction Process)

  • 심종칠;김창은;주용준
    • 한국안전학회지
    • /
    • 제11권4호
    • /
    • pp.54-63
    • /
    • 1996
  • We establish an expert system for the xylene oxidation reaction process of chemical plants using HAZOP(Hazard and Operability Studies). Our research focus Is only reduced to the cooling system of the total chemical plant due to lack of information. This expert system shows the priority of reasons for the system failure using confidence factor.

  • PDF

알칼라인 수전해 설비 설계 및 운영의 안전대책 연구 (Research on Safety Measures for Design and Operation of Alkaline Water Electrolysis Facility)

  • 김현기;서두현;이광원;김태훈;홍성철
    • 한국가스학회지
    • /
    • 제28권2호
    • /
    • pp.17-23
    • /
    • 2024
  • 탄소경제에서의 다양한 문제로 인하여 지속 가능하고 친환경적인 에너지에 관한 관심이 높아짐에 따라 수소를 주요 에너지원으로 활용하는 수소경제가 대두되고 있다. 수소를 생산하는 방법 중 재생에너지를 기반으로 한 수전해 방법은 물에서 수소를 생산하기 때문에 친환경적인 그린수소 생산이 가능하다. 현재 개발 중인 수전해 설비는 재생에너지로부터 직접 전기를 공급받아 수소를 생산하며 전해질로 KOH(수산화칼륨)를 사용한다. 본 연구에서는 알칼라인 수전해 설비에 대하여 정성적 위험성평가인 HAZOP(Hazard and Operability Study)을 진행하여 수전해 설비의 설계 및 운영상에서의 문제점, 위험요소들을 찾았다. 산소와 전해액인 KOH와 관련된 위험성이 주요 위험성으로 도출되었으며 비상조치계획 및 안전운전절차를 기반으로 하여 설비와 작업자의 안전성을 확보할 수 있을 것으로 사료된다.

LOPA 및 SIF기법에 의한 LPG 인수기지의 안전성향상에 대한 연구 (Safety Enhancement of LPG Terminal by LOPA & SIF Method)

  • 이일재;김래현
    • Korean Chemical Engineering Research
    • /
    • 제53권4호
    • /
    • pp.431-439
    • /
    • 2015
  • 본 연구에서는 LPG(Liquefied Petroleum Gas) 인수기지에 대해 HAZOP(Hazard and Operability), LOPA(Layer of Protection Analysis) 및 SIL(Safety Integrity Level) 위험성 평가기법을 적용하여, 국내 LPG 인수기지 중 사고발생시 피해영향이 가장 큰 부탄 및 프로판 저장탱크를 중심으로, 사고위험성을 감소시킬 수 있는 방안을 고찰하였다. HAZOP 기법을 통해 잠재위험성을 분석하여 사고시나리오를 도출하고, 사고피해영향이 큰 시나리오를 선정하여 LOPA를 분석하였다. LOPA 분석시에는 해당시나리오에 대한 IPL(Independent Protection Layer)을 분석하여 완화된 결과의 빈도를 도출한 후, 설정된 위험성 허용기준($1.0{\times}10^{-05}$/년)에 대한 충족여부를 판단하였다. LOPA의 독립방호계층으로서 SIF(Safety Instrumented Functions)의 경제성을 분석하여 SIF가 현장의 특성에 맞는 IPL이 되도록 개선안을 제시하였다. 또한, 독립방호계층으로서 해당공정에 사용된 SIF의 수준을 분석해보고, SIF의 수준에 따라 공정의 사고발생빈도가 어느 정도 변화하는지를 당해 공정에서 도출된 사고시나리오를 중심으로 연구하였다.

4M 및 HAZOP 기법을 활용한 연구실 위험요소 분석 연구 (A Study on the Hazard Identification of Laboratory using 4M & HAZOP)

  • 김태훈;이광원;서두현;이익모;윤충식;이윤근;박정임
    • 한국안전학회지
    • /
    • 제28권3호
    • /
    • pp.88-94
    • /
    • 2013
  • In university laboratories, areas of studies are becoming diverse and complicated according to the development of the industry. New forms of potential risk factors are increasing and they are unlike existing ones. In addition, many students are conducting various experiments in the laboratory. Therefore, they could be exposed to risk more often. Despite these risks, people do not recognize university lab safety activities properly and observe safety precautions. They are exposed to various laboratory accidents continually. In this study, we do not apply the present diagnosis method, checklist, but the safety assessment that is widely used in industry. Then we can find lots of hazard that checklist method could miss. This study will use the 4M and Hazard & Operability to design a new Laboratory safety assessments method.

Comparison of Relative Risk before and after SEMI S2-93A Implementation: Using a Semiconductor Plant in a Taiwan's Science Park as an Example

  • Tien, Shiaw-Wen;Chung, Yi-Chan;Tsai, Chihj-Hung;Hwang, Guo-Ji
    • International Journal of Quality Innovation
    • /
    • 제6권1호
    • /
    • pp.58-73
    • /
    • 2005
  • The objective of this study is to evaluate the equipment risk before and after SEMI S2-93A implementation, thus providing a guideline for safety improvement. Semiconductor Plant A located in Taiwan's Hsinchu Science Based Industrial Park with 147 manufacturing machines was used for risk assessment. This study was carried out in three steps. First, a preliminary hazard analysis was conducted. A detailed process safety evaluation was conducted (Hazard and Operability Study, HAZOP); and finally, the equipment risk comparison before and after Semiconductor Equipment Manufacturing Instruction (SEMI S2-93A) implementation. The preliminary hazard analysis results showed high risk in 21.77% of the manufacturing machines under risk assessment at Plant A. The largest percentage existed in the Diffusion Department. The machine types specified by the hazardous work site review and inspection according to Article 26 of Labor Inspection Regulation (the machines that use such chemicals as, $SiH_4$, HF, HCL, etc. and that are determined to be highly hazardous through preliminary hazard analysis) were added to the detailed process analysis and evaluation. In the third part of this evaluation, the machines at Plant A used for detailed process safety assessment were divided into two groups based on the manufacturing data before and after 1993. The severity, possibility, and actual accident analysis before and after SEMI S2-93A implementation were compared. The Semiconductor Equipment Manufacturing Instruction (SEMI S2-93A) implementation can reduce the severity and possibility of hazard occurrence.

철도시스템 RCM 적용을 위한 신뢰성 및 안전성 분석 활동에 관한 연구 (A Study on the Analysis of the Reliability and the Safety to apply RCM to Railway System)

  • 김수명;이덕규;이경학;이기서;신석균
    • 한국철도학회논문집
    • /
    • 제9권6호
    • /
    • pp.739-745
    • /
    • 2006
  • The role of maintenance in railway is going to be extended to improve the reliability of railway system in the aspect of Asset management gradually. In this paper, the meaning of reliability and safety in RCM which has been applied in order to improve the efficiency of maintenance is deduced. And the analysis task of reliability and safely which has been recommended in railway standards such as EN50126 and IEC62278 is reviewed in the aspect of RCM. Finally, the several ways are proposed to apply RCM to railway system through the comparison between the RCM procedure and the analysis procedure for the reliability and safety in railway standards. Hereafter, if the analysis of reliability and safety is performed with the concept of RCM in the beginning of railway business, it will be more efficient to improve the reliability and manage the railway asset.

수소충전소 성능평가 장비 안전성 평가 연구 (Risk Assessment for Performance Evaluation System of Hydrogen Refueling Station)

  • 강승규;이동훈
    • 한국수소및신에너지학회논문집
    • /
    • 제33권3호
    • /
    • pp.232-239
    • /
    • 2022
  • This study performed qualitative and quantitative risk assessment of equipment for evaluating the protocol of hydrogen refueling stations and suggested measures to improve safety. Hazard and operability study was performed for qualitative risk assessment, and Hy-KoRAM was used for quantitative risk assessment. Through a qualitative risk assessment, additional ventilation devices were installed, simultaneous venting of the storage container was prohibited, and the number of repeated refilling of the evaluation equipment was identified to manage the number of fillings of the container. Through quantitative risk assessment, the area around the device was set as a restricted area when evaluating the station, and measures were suggested to reduce the frequency of accidents.

수소 전주기 시스템의 HAZOP 수행 시 위험 요인 라이브러리 적용 연구 (A Study on the Application of Hazard Libraries When Using HAZOP in Hydrogen Systems)

  • 서두현;이광원;이동민;신단비;김현기;이충현;김태훈
    • 한국수소및신에너지학회논문집
    • /
    • 제34권4호
    • /
    • pp.381-387
    • /
    • 2023
  • The risk assessment (safety assessment) must be performed to verify the risks during operation and installation of the hydrogen system and to ensure safe design and operation. Among them, hazard and operability study (HAZOP), a qualitative risk assessment, is most often used to discover risk factors and secure safety. However, in HAZOP performance, there is a difference in the level of evaluation results depending on the level and experience of the evaluator, and there is a high possibility that subjective results will be derived. This study aims to develop a risk factor library that can list and provide information on potential risk factors in order to solve these problems when performing HAZOP, reduce risk factors that are omitted or overlooked.

Is HAZOP a Reliable Tool? What Improvements are Possible?

  • Park, Sunhwa;Rogers, William J.;Pasman, Hans J.
    • 한국가스학회지
    • /
    • 제22권2호
    • /
    • pp.1-20
    • /
    • 2018
  • Despite many measures, still from time to time catastrophic events occur, even after reviewing potential scenarios with HAZID tools. Therefore, it is evident that in order to prevent such events, answering the question: "What can go wrong?" requires more enhanced HAZID tools. Recently, new system based approaches have been proposed, such as STPA (system-theoretic process analysis) and Blended Hazid, but for the time being for several reasons their availability for general use is very limited. However, by making use of available advanced software and technology, traditional HAZID tools can still be improved in degree of completeness of identifying possible hazards and in work time efficiency. The new HAZID methodology proposed here, the Data-based semi-Automatic HAZard IDentification (DAHAZID), seeks to identify possible scenarios with a semi-automated system approach. Based on the two traditional HAZID tools, Hazard Operability (HAZOP) Study and Failure Modes, Effects, and Criticality Analysis (FMECA), the new method will minimize the limitations of each method. This will occur by means of a thorough systematic preparation before the tools are applied. Rather than depending on reading drawings to obtain connectivity information of process system equipment elements, this research is generating and presenting in prepopulated work sheets linked components together with all required information and space to note HAZID results. Next, this method can be integrated with proper guidelines regarding process safer design and hazard analysis. To examine its usefulness, the method will be applied to a case study.

염소저장탱크에서의 가스 누출시 공정위험검토 및 결과영향분석 (Process Hazard Review and Consequence Effect Analysis for the Release of Chlorine Gas from Its Storage Tank)

  • 고재선;김효
    • 한국화재소방학회논문지
    • /
    • 제17권3호
    • /
    • pp.61-73
    • /
    • 2003
  • 화학공장에서 발생되는 사고 중 대부분은 저장탱크나 운송배관의 손상에 의한 휘발성 유독성물질의 대량 누출이며, 이 경우 누출된 지역의 자연환경과 대기조건에 따른 유동성물질의 확산거동이 안전성평가의 가장 중요한 관심 대상이 된다. 따라서 본 연구에서는 이러한 누출물질에 대한 대기 중 확산을 모사하기 위하여 염소저장탱크에서 염소가 누출될 경우를 예제로 선택하여, 위험성평가와 확산모델(dense gas model)을 이용한 결과해석을 수행하였다. 해석결과를 살펴보면 Fire & Explosion Index를 적용한 결과 포괄적인 위험의 정도는 90.7로서 약간 위험한 정도로 나타났으며, 대기확산 모델(PHAST6.0/ALOHA)은 소프트웨어 운용한 결과, Gas Model에 대한 입력 자료 값에 따라 미치는 결과영향이 다소 차이가 있음을 발견하였으나 각 시나리오별 경향은 상당히 일치함을 나타내고 있다. 따라서 향후 보다 정확한 물성입력자료와 지형인자를 고려한다면 이와 같은 연구방법은 유독성물질 누출에 따른 위험성평가를 보다 효율적으로 수행하는데 도움을 줄 것으로 기대된다.