• Title/Summary/Keyword: Hat-shaped section

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Axial Impact Collapse Analysis on Hat-shaped Members by FEM (FEM에 의한 단일모자형 단면부재의 축방향 충격압궤 해석)

  • Cha, Cheon-Seok;Gang, Jong-Yeop;Yang, In-Yeong
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.12
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    • pp.129-136
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    • 2000
  • In the frontal collision the spot welded hat-shaped section side member is the fundamental structure for automobiles and has a great amount of absorbing capacity. For this reason LS-DYNA3D has been used for analyzing impact collapse characteristics on hat shaped section member with respect to the valuables; thickness, width ratio and spot weld potch on impact load(7.19m/sec, 1034J). By comparing the results from simulation and the experimental results, the utilization of simulation has been certified.

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Axial Impact Collapse Analysis of Spot Welded Hat Shaped Section Members

  • Yang, In-Young;Cha, Cheon-Seok;Kang, Jong-Yup
    • Journal of Mechanical Science and Technology
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    • v.15 no.2
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    • pp.180-191
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    • 2001
  • The widely used spot welded sections of automobiles(hat and double hat shaped section members) absorb most of the energy in a front-end collision. The sections were tested with respect to axial static(10mm/min) and quasi-static(1000mm/min) loads. Based on these test results, specimens with various thicknesses, width ratios and spot weld pitches on the flange were tested at high impact velocity(7.19m/sec and 7.94m/sec) which simulates an actual car crash. Characteristics of collapse have been reviewed and structures for optimal energy absorbing capacity is suggested.

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Development of Vehicle Members with Spot Welded Thin-wall Section for Optimum Impart Characteristic -Based on Collapse Characteristics on the Varied Impact Velocities- (최적 충격특성에 갖는 차체구조용 점용접 박육단면부재의 개발 -충격속도변화에 따른 압궤특성을 중심으로-)

  • Yang, In-Yeong;Cha, Cheon-Seok;Gang, Jong-Yeop
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.7
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    • pp.1131-1138
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    • 2001
  • This paper concerns the crashworthiness of the widely used vehicle structure, the spot welded hat and double hat shaped section members, which are excellent on the point of the energy absorbing capacity and low production cost. The target of this paper is to analyze the energy absorption capacity of the structure against the front-end collision, and to obtain useful information for designing stage. Changing the spot weld pitches on the flanges, the hat and double hat shaped section members were tested on the axial collapse loads in impact velocities of 4.72m/sec, 6.54m/sec, 7.19m/sec and 7.27m/sec. To efficiently review the collapse characteristics of these sections, the simulation have been carried out using explicit FEM package, LS-DYNA3D. The solutions are compared with results from the impact collapse experiments.

Energy Absorption Characteristics of Composite Laminated Structural Member According to the Interface Number (복합적층 구조부재의 계면수 변화에 따른 에너지흡수특성)

  • Hwang, Woo-Chae;Lee, Kil-Sung;Cha, Cheon-Seok;Jung, Jong-An;Han, Gil-Young;Yang, In-Young
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.20 no.1
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    • pp.17-22
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    • 2011
  • Ultimate goals in vehicle design can be summarized as environment-friendliness and safety. Along with these requirements, the importance of natural environment conservation has been focused lately. Therefore, reduced emission from vehicle and improved efficiency has become the top priority projects throughout the world. CFRP(Carbon Fiber Reinforced Plastics) of the advanced composite materials as structure materials for vehicles, has a widely application in lightweight structural materials of air planes, ships and automobiles because of high strength and stiffness. This study is to investigate the energy absorption characteristics of CFRP hat-shaped section members under the axial impact collapse test. The CFRP hat-shaped section members which manufactured from unidirectional prepreg sheets were made of 8plies. The axial impact collapse tests were carried out for each section members. The collapse mode and energy absorption characteristics were analyzed for CFRP hat-shaped section member according to the interface numbers(2, 3, 4, 6 and 7).

The Static Collapse Characteristics of CFRP Single and Double Hat Shaped Section Members according to the Interface Number for Lightweight (경량화용 CFRP 단일 모자형 부재와 CFRP 이중 모자형 부재의 계면수 변화에 따른 정적압궤특성)

  • Hwang, Woo-Chae;Cha, Cheon-Seok;Yang, In-Young
    • Journal of the Korean Society of Safety
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    • v.27 no.6
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    • pp.20-25
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    • 2012
  • Currently, the most important purpose in designing automobile is environment-friendly and safety performance aspect. CFRP(Carbon Fiber Reinforced Plastics) of the advanced composite materials as structure materials for vehicles, has a wide application in lightweight structural materials of air planes, ships and automobiles because of high strength and stiffness. In this study, experimental investigations are carried out for CFRP single and double hat shaped section member in order to study the effect of various stacking condition. They were cured by heating to the appropriate curing temperature($130^{\circ}C$) by means of a heater at the vacuum bag of the autoclave. The stacking conditions were selected to investigate the effect of the interface numbers. The CFRP single and double hat shaped section members which manufactured from unidirectional prepreg sheets were made of 8ply. The static collapse tests performed and the collapse mode and energy absorption capability were analyzed according to interface number.

Energy Absorption Characteristics of Side Member for Light-weight Having Various Stacking Condition and Shape of Section (경량화용 사이드부재의 적층구성 및 단면형상 변화에 따른 에너지흡수 특성)

  • Lee, Kil-Sung;Seo, Hyeon-Kyeong;Yang, In-Young;Sim, Jae-Ki
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.31 no.6 s.261
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    • pp.671-678
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    • 2007
  • Front-side members of automobile, such as the hat shaped section members, are structures with the greatest energy absorbing capability in a front-end collision of vehicle. This paper was performed to analyze energy absorption characteristics of the hat shaped section members, which are basic shape of side member. The hat shaped section members consisted of the spot welded side member which was utilized to an actual vehicle and CFRP side member for lightweight of vehicle structural member. The members were tested under static axial loading by universal testing machine. Currently, stacking condition related to the collapse characteristics of composite materials is being considered as an issue fer the structural efficiency and safety of automobiles, aerospace vehicles, trains, ships even elevators during collision. So, energy absorption characteristics were analyzed according to stacking condition and shape of section and compared the results of spot welded side member with those of CFRP side member.

A Study on the Axial Collapse Characteristics of Thin-Walled Members for Vehicles on the Variation of Section Shapes (차체구조용 박육단면부재의 단면형상변화에 따른 축압궤 특성에 관한 연구)

  • 이길성;백경윤;차천석;정진오;양인영
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1549-1552
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    • 2003
  • The front-end side members of automobiles absorb most of the energy in a front-end collision. The front-end side members are required to have a high stiffness together with easiness to collapse sequentially to absorb more impact energy. The axial static collapse test (5mm/mim) was conducted by using UTM with respect to the single hat shaped section members which are the standard section shape of the spot welded section members, to the single cap shaped section members, to the double cap shaped section members and to the double hat shaped section members whose section shape are changed in order to give more stiffness. As a result of test, the energy absorbing characteristic was analyzed for different section shapes. That is, it was analyzed that the change of section shape influenced the absorbing energy, the mean collapse load and the maximum collapse load, and that the relation between the change of section shape and the collapse mode.

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Energy Absorbing Characteristics of Thin-Walled Members for Vehicles Having Various Section Shapes (차체구조용 박육부재의 단면형상변화에 따른 에너지흡수 특성)

  • 차천석;정진오;이길성;백경윤;양인영
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.10
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    • pp.177-182
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    • 2003
  • The front-end side members of automobiles absorb most of the energy in a case of front-end collision. The front-end side members are required to have a high stiffness together with easiness to collapse sequentially to absorb more impact energy. The axial static collapse test (5mm/min) was conducted by using UTM for form different types of members which have different cross section shapes; single hat, single cap, double cap, and double hat. The single hat shaped section member has the typical standard section, which the double hat shape section has a symmetry in the center to have more stiffness. As a result of the test, the energy absorbing characteristic was analyzed for different section shapes. It turned out that the change of section shape influence the absorbing energy, the mean collapse load and the maximum collapse load, and the relation between the change of section shape and the collapse mode.

Collapse Characteristics on Width Ratio and Flange Spot-Weld Pitch for Hat-Shaped Members (모자형 단면부재의 폭비와 플랜지 용접간격에 따른 압궤특성)

  • Cha, Cheon-Seok;Gang, Jong-Yeop;Kim, Yeong-Nam;Kim, Jeong-Ho;Kim, Seon-Gyu;Yang, In-Yeong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.1
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    • pp.98-105
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    • 2001
  • The fundamental and widely used spot welded sections of automobiles (hat and double hat-shaped section members) absorb most of the energy in a front-end collision. The sections were tested on axial static(10mm/min) and quasi-static(1000mm/min) loads. Based on these test results, specimens with various thickness, shape and spot weld pitch on the flange have been tested with impact velocity(7.19m/sec) the same as a real life car clash. Characteristics of collapse have been reviewed and a structure of optimal energy absorbing capacity is suggested.