• 한국기계가공학회지
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• 제11권1호
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• pp.76-81
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• 2012

Ultrasonic metal welding is one of the welding methods which welds metal by applying high frequency vibrational energy into specific area at constant pressure, avaliable in room temperature and low temperature. Ultrasonic metal welder is consisted of power supply, transducer, booster, and horn. Precise designing is required since each parts' shape, length and mass can affect driving frequency and vibration mode. This paper focused to horn design, its length L was set to 62mm by calculating vibration equation. By performing modal analysis with various shape variable b times integer, when length of b is 30mm the output was 39,599Hz at 10th mode. Also by performing harmonic response analysis, the frequency response result was 39,533Hz, which was similar to modal analysis result. In order to observe the designed horn's performance, about 4,000 voltage data was obtained from a light sensor and was analyzed by FFT analysis using Origin Tool. The result RMS amplitude was approximately 8.5${\mu}m$ at 40,000Hz, and maximum amplitude was 12.3${\mu}m$. Therefore, it was verified that the ultrasonic metal welding horn was optimally designed.

• 한국기계가공학회지
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• 제12권2호
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• pp.55-61
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• 2013

The horn is a key part of the ultrasonic welder. As the shape, mass and material of a horn have effects on the resonant frequency and the vibration mode in ultrasonic welding, a horn has to be designed and manufactured accurately. In this study, 40kHz band horn was designed and manufactured through the vibration mode and finite element analysis. A result of modal analysis showed that the natural frequency of the horn was 39,794Hz, and the frequency response by a harmonic response analysis was 39,800Hz - close to the intended frequency, 40kHz. In addition, weldability of the developed horn was estimated by welding of two Ni sheets and tensile-shear test of welded samples. It was shown the developed horn could be used in metal sheet welding.

• 한국윤활학회:학술대회논문집
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• 한국윤활학회 1998년도 제28회 추계학술대회
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• pp.343-349
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• 1998

A modeling of machined geometry and cutting force was proposed for the case of round shape machining, and the effects of internally machined profile are analyzed and its realiability was verified by the experiments of roundness tester, especially in boring operation in lathe. Also, harmonic cutting force model was proposed with the parameter of specific cutting force, chip width and chip thickness, and in this study, we can see that bored workpiece profile was also mapped into cutting force signal with this model. In general, we can calculated the theoretical lobe profile with arbitrary multilobe. But in real experiments, the most frequently measured numbers are 3 and 5 lobe profile in experiments. With this results, we can predict that these results may be applied to round shape machining such as drilling, boring, ball screw and internal grinding operation with the same method.

• 한국생산제조학회지
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• 제19권6호
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• pp.790-796
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• 2010

This paper designed the horn of half-wave needed for Ultrasonic meta) welding. The horn has to be designed and manufactured accurately, because measurements such as the shape, length, mass and etc. have effects on the resonant frequency and the vibration mode. Designed horn of half-wave has the feature of 40,000Hz of nature frequency, and maximizes vibration range in the Tip by resonance in the frequency of ultrasonic wave machine. In this study, we calculated and analyzed the natural frequency to find the optimal design of the horn that amplified the amplitude about double by the modal analysis and harmonic analysis using ANSYS. And we did FFT analysis of the manufactured horn.

• 한국생산제조학회지
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• 제20권3호
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• pp.263-267
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• 2011

Ultrasonic metal welding can be used to weld different metals together safely and precisely, without solder, flux and special preparation. Ultrasonic metal welding machine consists of a power supply, a transducer, a booster and a horn. This paper designed the horn needed for Ultrasonic metal welding. The horn has to be designed and manufactured accurately, because measurements such as the shape, length, mass and etc. have effects on the resonant frequency and the vibration mode. The designed horn has the feature of 40,000Hz of nature frequency, and maximizes vibration range in the Tip by resonance in the frequency of ultrasonic wave machine. In this paper, we calculated and analyzed the natural frequency to find the optimal design of the horn that had the amplitude about $12{\mu}m$ by the modal analysis and harmonic analysis using ANSYS. And we analyzed FFT analysis of the manufactured horn.

• 한국안전학회지
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• 제13권1호
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• pp.40-46
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• 1998

This paper is presented that theoretical optimization design method in order to consider mass reduction for the structural safety In this paper, it described methods for reducing vibration in structural safety by the determination of the optimum sizes and locations of tunning masses through formal mathematical optimization techniques. The optimization procedure which employs the tunning masses and corresponding locations is developed. Design variables are systematically changed to achieve low values of shear without a large mass penalty. Three optimization methods ire developed and tested. The first is based on minimizing the modal shaping parameter which indirectly reduce the modal shear amplitudes corresponding to each harmonic of airload. The second method reduces these amplitudes directly and the third method reduces the shear as a function of time during a revolution of the blade. The first method works well for reducing the shear for one mode responding to a single harmonic of the airload but has been found in some bases to be ineffective for more than one mode.

• 항공우주기술
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• 제3권2호
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• pp.25-33
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• 2004

본 논문에서는 인공위성 반작용휠의 미소진동 측정을 위한 테스트 장비와 이를 이용하여 실측한 반작용휠의 미소진동을 측정 및 분석 결과를 소개한다. 위성의 미소진동은 KISTLER dynamic platform 이라는 400Hz 이내의 3축의 힘과 3축의 토크를 동시에 측정할 수 있는 장비에 의해 측정되며 측정된 데이터는 회전 속도에 따라 3차원 주파수 분석, order tracking 등의 방법을 이용하여 분석된다. 반작용휠의 미소진동 분석 결과, 회전 속도와 비례하는 일차 성분 외에 고차 조화 성분, 구조 진동 성분, 회전 속도에 따라 고유진동수가 변하는 rocking 모드 성분 등을 관찰할 수 있었으며, 휠의 정적 및 동적 불균형은 각각 0.79gcm과 17.4gcm²으로 나타났다. 이러한 다양한 진동 성분들은 회전체의 특성, 구조물의 특성 및 베어링의 영향으로 기인한다.

• 한국소음진동공학회논문집
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• 제26권7호
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• pp.836-843
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• 2016

This study investigates the vibro-acoustic characteristics of an automotive brake drum given free boundaries using the hybrid approach combining numerically obtained structural properties with analytical solution for acoustic radiation. Structural vibrations of the drum are investigated with the finite element method, and modal displacements on the outer surfaces of the drum are idealized as simple mathematical expressions. Based on the expressions, modal sound radiations of the drum are calculated using the Rayleigh integral method. Structural and acoustic responses of the drum for a harmonic excitation are obtained from above results using the modal expansion technique. The results are confirmed with numerical analyses using the boundary element method. Based on these results, it can be concluded that the vibro-acoustic characteristics of a brake drum can be accurately investigated with the process used in this study. Also, many noise and vibration problems in drum brake can be addressed using the procedure proposed in this study.

• 한국소음진동공학회논문집
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• 제27권1호
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• pp.36-42
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• 2017

Helical gear excitation is transmitted to a gearbox through the shafts and bearings and the vibration of the gearbox radiates the noise in the air. Therefore gearbox modeling is essential to evaluate the gear noise. This work deals with vibration and acoustic analysis of a cylindrical shell-type gearbox with/without holes excited by helical gears and focuses on the development of the simple gearbox model. To do so, helical gears and bearing forces are calculated. Gearbox with/without holes is modeled by the aluminum end plates and PMMA cylindrical shell body. The vibration mode and the forced harmonic response were calculated by the commercial FE software and the end plate of the gearbox is more contributed to vibration than the body. Acoustic analysis was also conducted by the commercial acoustic software and a cylindrical shell type gearbox with/without holes has the similar vibro-acoustic characteristics.

• Journal of Advanced Marine Engineering and Technology
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• 제39권2호
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• pp.130-135
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• 2015

Recently, as a result of the application of large and multi-blade propellers with high efficiency for large vessels, the vertical bending stiffness of propulsion shafting system tends to be declined. For some specific vessels, the shaft arrangement leads to the forward stern tube bearing to be omitted, decreasing vertical bending stiffness. In this respect, decreased vertical bending stiffness causes the problem which is the blade order resonance frequency to be placed within the operational rpm range of propulsion shafting system. To verify whirling vibration, the measurement should be carried out covering from operating rpm up to target rpm, however, the range is un-measurable generally. In order to resolve the measurement issue, this study shows the measuring method and the assessment method of relevant natural frequency of whiling vibration by using measured harmonic order component of whirling vibration.