• Title/Summary/Keyword: Hardening width

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A Study on Mechanical Properties and Microstructure of Local-Hardening Heat-Treated Automotive Panel (국부 경화 열처리된 차체 부품의 기계적 성질과 미세조직에 관한 연구)

  • Lee, Jae Ho;Jeong, Woo Chang
    • Journal of the Korean Society for Heat Treatment
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    • v.23 no.6
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    • pp.301-308
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    • 2010
  • A steel with chemical composition, 0.22% C, 0.25% Si, 1.26% Mn, 0.22% Cr, 0.04% Ti, 0.0042% B, and a microstructure of ferrite and spheroidized cementite has been press-formed to automotive center pillar followed by local-hardening heat-treatment. Hardness, tensile properties, fractography, microstructure and surface roughness of local-hardening heat-treated automotive center pillar have been examined. The directly heated and quenched area had fully martensitic structure with Vickers hardenss in the range of 500 to 510. The heat affected area close to the directly heated area showed dual-phase structure of ferrite and martensite. The width of the heat-treated and heat-affected areas after the local-hardening heat treatment was ranging from 32 mm to 50 mm. The surface of the local-hardening heat-treated center pillar revealed some temper color as a consequence of the oxidation during the heat treatment, but the surface roughness was not affected by the local-hardening heat treatment.

Surface Transformation Hardening for Rod-shaped Carbon Steels by High Power Diode Laser (고출력 다이오드 레이저(HPDL)를 이용한 탄소강 환봉의 표면변태경화)

  • Kim, Jong-Do;Kil, Byung-Lea;Kang, Woon-Ju
    • Journal of Advanced Marine Engineering and Technology
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    • v.31 no.8
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    • pp.961-969
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    • 2007
  • The laser material processing has replaced a conventional material processing such as a welding, cutting, drilling and surface modification and so on. LTH(Laser Transformation Hardening) is one branch of the laser surface modification process. A lot of energy is needed for the LTH process to elevate workpiece surface to temperature of the austenite transformation($A_3$), which results from utilizing a beam with a larger size and lower power intensity comparatively. The absorptivity of the laser energy with respect to material depends on the wave length of a beam. This study is related to the surface hardening for the rod-shaped carbon steel by the high power diode laser(HPDL) whose beam absorptivity is better than conventional types of lasers such as $CO_2$ or Nd:YAG laser. Because a beam proceeds on the rotating specimen the pretreated hardened-phase can be tempered and softened by the overlapping between hardened tracks. Accordingly, the longitudinal hardness measurement and observation of the micro structure was carried out for an assessment of the hardening characteristics. In addition, a hardening characteristics as a hardenability of materials was compared in the point of view of the hardness distribution and hardening depth and width.

Characteristics of Surface Transformation Hardening for Rod-shaped Carbon Steels by Diode Laser (다이오드 레이저를 이용한 탄소강 환봉의 표면변태 경화특성)

  • Kim, Jong-Do;Kang, Woon-Ju;Lee, Su-Jin;Yoon, Hee-Jong;Lee, Jae-Hoon
    • Laser Solutions
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    • v.11 no.4
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    • pp.7-12
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    • 2008
  • Laser Transformation Hardening(LTH) is one branch of the laser surface modification processes. A lot of energy is needed for the LTH process to elevate workpiece surface to temperature of the austenite transformation($A_3$), which results from utilizing a beam with a larger size and lower power density comparatively. This study is related to the surface hardening for the rod-shaped carbon steel by the high power diode laser whose beam absorptivity is better than conventional types of lasers such as $CO_2$ or Nd:YAG laser. Because a beam proceeds on the rotating specimen, the pretreated hardened-phase can be tempered and softened by the overlapping between hardened tracks. Accordingly, the longitudinal hardness measurement and observation of the micro structure was carried out for an assessment of the hardening characteristics. In addition, a hardening characteristics as a hardenability of materials was compared in the point of view of the hardness distribution and hardening depth and width.

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Laser surface hardening characterization of SM45C (SM45C의 레이저 표면경화특성)

  • Shin Ho-Jun;Yoo Young-Tae;Ahn Dong-Gyu;Im Kiegon
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2005.05a
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    • pp.246-251
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    • 2005
  • Laser surface hardening is an effective technique used to improve the tribological properties and also to increase the service life of automobile components such as camshafts, crankshatfs, lorry brake drums and gears. High power $CO_2$ lasers and Nd:YAG lasers are employed for localized hardening of materials and hence are of potential application in the automobile industries. The heat is conducted rapidly into the bulk of the specimen causing self-quenching to occur and the formation of martensitic structure. In this investigation, the microstructure features occurring in Nd:YAG laser hardening SM45C steel are discussed with the use of optical microscopic and scanning electron microscopic analysis. Moreover, This paper describes the optimism of the processing parameters for maximum hardened depth of SM45C steel specimens of 3mm thickness by using CW Nd:YAG laser. Travel speed was varied from 0.6m/min to 1.0m/min. The maximum hardness and case depth fo SM45C steel are 780Hv and 0.4mm by laser hardening.

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The Surface Hardening Characteristics of Hot work Tool Steel by CW Nd:YAG Laser (CW Nd:YAG 레이저에 의한 열간금형 공구강의 표면경화특성)

  • Shin H.J.;Yoo Y.T.;Ahn D.G.;Shin B.H.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.219-220
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    • 2006
  • Laser surface hardening technologies have been used to improve characteristics of wear and to enhance the fatigue resistance for mold parts. The objective of this research work is to investigate the influence of the process parameters, such as power of laser and defocused spot position, on the characteristics of laser surface hardening for the case of SKD61 steel. CW Nd:YAG laser is selected as the heat source. The optical lens with the elliptical profile is designed to obtain a wide surface hardening area with a uniform hardness. From the results of the experiments, it has been shown that the maximum hardness is approximatly 740 Hv when the power, focal position and the travel of laser are 1,095 W, +1mm and 0.3 m/min, respectively. In addition, the hardening width using the elliptical lens was three time larger than that using the defocusing of laser beam.

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Experimental and numerical investigation of arching effect in sand using modified Mohr Coulomb

  • Moradi, Golam;Abbasnejad, Alireza
    • Geomechanics and Engineering
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    • v.8 no.6
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    • pp.829-844
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    • 2015
  • In the current paper the results of a numerical simulation that were verified by a well instrumented experimental procedure for studying the arching effect over a trapdoor in sand is presented. To simulate this phenomenon with continuum mechanics, the experimental procedure is modeled in ABAQUS code using stress dependent hardening in elastic state and plastic strain dependent frictional hardening-softening with Mohr Coulomb failure criterion applying user sub-routine. The apparatus comprises rectangular trapdoors with different width that can yield downward while stresses and deformations are recorded simultaneously. As the trapdoor starts to yield, the whole soil mass deforms elastically. However, after an immediate specified displacement, depending on the width of the trapdoor, the soil mass behaves plastically. This behavior of sand occurs due to the flow phenomenon and continues until the stress on trapdoor is minimized. Then the failure process develops in sand and the measured stress on the trapdoor shows an ascending trend. This indicates gradual separation of the yielding mass from the whole soil body. Finally, the flow process leads to establish a stable vault of sand called arching mechanism or progressive collapse of the soil body.

Characteristics of Surface Hardening by Laser Power Control in Real Time of Spheroidal Graphite Cast Iron (실시간 출력 제어를 통한 구상흑연 주철의 레이저 표면경화 특성)

  • Kim, Jongdo;Song, Mookeun
    • Laser Solutions
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    • v.18 no.2
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    • pp.1-4
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    • 2015
  • This study is related to the surface hardening treatment to spheroidal graphite cast iron for die by using high power diode laser. Laser device used in this experiment is capable of real-time laser power control. This is because the infrared temperature sensor (two color pyrometer) attached to the optical system measures the surface temperature of specimen and adjusts the laser power in real time. The surface treatment was carried out with the change of heat treatment temperature at the beam travel speed 3 mm/sec. Hardened width and depth was measured and hardened zone was analyzed by micro vickers hardness test in order to research the optimum condition of heat treatment. The changes in microstructure of the hardened zone also was examined. As a result of hardness measurement and observations on microstructure of hardened zone, hardness increased over three times as compared with base metal because the martensite was formed on the matrix structure.

Repair Performance of Engineered Cementitious Composites(ECC) Treated with Wet-Mix Spraying Process

  • Kim, Yun-Yong
    • International Journal of Concrete Structures and Materials
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    • v.18 no.3E
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    • pp.207-211
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    • 2006
  • This paper presents an experimental study on the repair performance of sprayed engineered cementitious composites(ECC) serving as a repair material. Sprayable ECC, which exhibit tensile strain-hardening behavior in the hardened state and maintain sprayable properties in the fresh state, have been developed by using a parallel control of micromechanical design and rheological process design. The effectiveness of sprayable ECC in providing durable repaired structures was assessed by spraying the ECC and testing them for the assessment. The experimental results revealed that, when sprayed ECC were used as a repair material, both load carrying capacity and ductility represented by the deformation capacity at peak load of the repaired flexural beams were obviously increased compared to those of commercial prepackaged mortar(PM) repaired beams. The significant enhancement in the energy absorption capacity and tight crack width control of the ECC repair system treated with wet-mix spraying process suggests that sprayed ECC can be effective in extending the service life of rehabilitated infrastructures.

Comparison of Characteristics on Induction and Continuous Nd:YAG Laser Surface hardening of SM45C Steel (SM45C강의 연속파 Nd:YAG레이저표면경화와 고주파표면경화특성 비교)

  • Shin H.J.;Yoo Y.T.;Ahn D.G.;Shin B.H.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.10a
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    • pp.176-183
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    • 2005
  • Laser heat treatment technology is used for improving the feature of fatigue resistance and wear resistance in mobile parts. The purpose of this study is to compare the characteristics of laser heat treatment and high frequency heat treatment, which is commonly used in industrial place. For the preemptive experiment, the distribution, depth and size of hardening and its micro-structural features were compared between surface heat treatment case by defocusing and variables of each process for heat treatment by exclusively manufactured heat treatment optical system. As a result, high frequency heat treatment has wide distribution of hardening depth and width about 3 times larger than laser heat treatment, however, its average hardness showed 621.4Hv which is smaller than the average hardness of laser heat treatment with 691Hv.

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Analysis of the change in appearance according to the hardening method of leather (가죽의 경화방법에 따른 외형변화 분석)

  • Youshin, Park
    • Journal of Fashion Business
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    • v.26 no.5
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    • pp.122-134
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    • 2022
  • This study is conducted on hardening leather with improved firmness and stability of shape, based on research on types and thickness of leather. The purpose of this study is to test the physical properties of the leather for molding to prepare the foundation for leather molding based on the test results using four methods by thickness of Vegetable and Split. The tests were conducted using a total of five leather types, including three types of vegetable leathers and two types of split, by thickness. Based on the testing method for leathers in KS M 6882, the tests were performed at 27℃ with relative humidity of 65±20%. The samples were prepared with cowhide, size 9cm× 2cm. The measurement parameters are length and width. thickness, volume, mass, density. Regarding the hardening treatment method, changes in appearance and major physical characteristics of leather were reviewed by soaking in hot water, dry heating, hammering, waxing, and olive oil coating. The study results are as follows. In planar works, it is judged that hardening work using a hammer is more suitable for stiffness or density in order to prevent easy breakage with adult muscle density, rather than boiling water or baking. In conclusion, there is no curling, soot, or breaking phenomenon, and the densest curing method is 50℃ for 20 sec of V2 and 75℃ for 60 sec of V2 in boiling water. The combination of paraffin treatment improve waterproof and quality.