• Title/Summary/Keyword: Hardening properties

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Finite element analysis for surface hardening of SM45C round bar by diode laser (다이오드 레이저를 이용한 SM45C 환봉 표면경화 열처리의 유한요소해석)

  • Cho, Hae-Yong;Kim, Kwan-Woo;Lee, Jae-Hoon;Suh, Jeong;Kim, Jong-Do
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.683-688
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    • 2007
  • Surface heat treatment of SM45C round bar by diode laser was simulated to find it's condition by using commercial finite element code MARC. Due to axisymmetric geometry, a quarter of model for SM45C round bar was considered and user subroutines were applied to boundary condition for the heat transfer. Material properties such as conductivity, specific heat and mass density were given as a function of temperature. Rotation speed of round bar and feed rate of beam were considered to design heat source model. Shape parameter values of heat source were determined by beam profile. As results, Three dimensional heat source model for diode laser beam conditions of surface hardening has been designed by the comparison between the finite element analysis results and experimental data on SM45C round bar. Diode laser surface hardening for SM45C round bar was successfully simulated and it should be useful to determine optimal heat treatment condition.

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Adhesive Strength and Setting Shrinkage of UP Polymer Mortar Intermixed with Waste Rubber Powder (폐고무분말을 혼입한 UP 폴리머모르타르의 경화수축 및 부착강도)

  • Yeon, Kyu-Seok;Jin, Nan-Ji;Choi, Jong-Yun;Beck, Jong-Man
    • Proceedings of the Korean Society of Agricultural Engineers Conference
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    • 2003.10a
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    • pp.383-386
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    • 2003
  • In this study, the MMA-modified paste mixed waste rubber powder, which has a small elastic modulus and a large modification, was produced by using the soft unsaturated polyester resin(UP) as a binder. Then the adhesive properties according to the matrices in both underwater and air-dry conditions and the hardening shrinkage according to the contents of shrinkage reducing agent(SRA) and of MMA were surveyed. The experimental results show that, regardless of humidity of matrices the adhesive strength of polymer concrete was larger than cement concrete. the adhesive strength of MMA content of 20% was larger than MMA content of 30%. regardless of matrix materials the adhesive strength in water condition were $20{\sim}30%$ comparing with the air-dry condition. The case of MMA content of 20% showed the largest adhesive strength. In the hardening shrinkage experiment, the hardening shrinkage reduced as MMA and SRA contents increased, and the decrease of the hardening shrinkage by SRA was larger.

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Derivation of work-hardening exponent using continuous indentation technique (연속압입시험법을 이용한 가공경화지수의 유도)

  • Jeon, Eun-Chae;Ahn, Jeong-Hoon;Kwon, Dong-Il
    • Proceedings of the KSME Conference
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    • 2000.11a
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    • pp.256-261
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    • 2000
  • In this study, we derived work-hardening exponent using continuous indentation test technique. Continuous indentation test technique is a powerful method to evaluate mechanical properties, such as hardness, modulus, ${\sigma}-{\varepsilon}$ curves and etc. It has many merits conventional indentation test has. The relationship between true stress and mean contact pressure and between strain and indentation depth were derived. While the indenter pushes the materials, the region around the indenter is deflected elastically. It is called elastic deflection. And pile-up phenomenon related to plastic deformation around the indenter increased the contact depth, and sink-in phenomenon decreases. So we calibrated contact depth change by considering elastic deflection and pile-up/sink-in. Using calibrated contact depth we redefined the relationship between true stress and mean contact pressure and between strain and contact depth. Through these relationship we could derive work-hardening exponent by analyzing load-depth curves. And it showed good agreement with tensile test results.

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Low Cycle Fatigue Behavior of 429EM Stainless Steel at Elevated Temperature (429EM 스테인리스강의 고온 저주기 피로 거동)

  • Lee, Keum-Oh;Yoon, Sam-Son;Hong, Seong-Gu;Kim, Bong-Soo;Lee, Soon-Bok
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.28 no.4
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    • pp.427-434
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    • 2004
  • Ferritic stainless steel is recently used in high temperature structures because of its good properties of thermal fatigue resistance, corrosion resistance, and low price. Tensile and low-cycle fatigue (LCF) tests on 429EM stainless steel used in exhaust manifold were performed at several temperatures from room temperature to 80$0^{\circ}C$. Elastic Modulus, yield strength, and ultimate tensile strength monotonically decreased when temperature increased. Cyclic hardening occurred considerably during the most part of the fatigue life. Dynamic strain aging was observed in 200~50$0^{\circ}C$, which affects the cyclic hardening behavior. Among the fatigue parameters such as plastic strain amplitude, stress amplitude, and plastic strain energy density (PSED), PSED was a proper fatigue parameter since it maintained at a constant value during LCF deformation even though cyclic hardening occurs considerably. A phenomenological life prediction model using PSED was proposed considering the influence of temperature on fatigue life.

A Study on The Variation of Penetration According to The Shielding Gas in A1100 Aluminum Welding (A1100 알루미늄 용접에서 실드가스의 종류에 따른 용입부의 변화 연구)

  • Kim, Jin-Su;Kim, Bub-Hun;Kim, Gue-Tae;Park, Yong-Hwan
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.12 no.2
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    • pp.49-54
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    • 2013
  • Recently welding of aluminum material is actively carried out to make lightweight in the fields of LNG vessels, aircraft, chemical plants, etc. To obtain high strength, hardness and elongation, elements such as manganese, zinc, silicon, etc should be added in aluminum alloy, which has been improved on the mechanical properties like precipitation hardening, age hardening, loosening, corrosion resistance acid resistance. Ar gas is used as a shielding gas of MIG welding for aluminum, also $N_2$, $O_2$, $CO_2$, $H_2$ etc can be added depending on the composition of the alloy. In this study, Ar + $O_2$, Ar, and He were used for welding, hardness, penetration status and changes in composition of penetrated parts were compared and analyzed. This made it possible to know the status and changes of the process in the penetrated parts depending on used gas throughout this study.

Thermoelastoplastic response of FGM linearly hardening rotating thick cylindrical pressure vessels

  • Ebrahimi, Tayebeh;Nejad, Mohammad Zamani;Jahankohan, Hamid;Hadi, Amin
    • Steel and Composite Structures
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    • v.38 no.2
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    • pp.189-211
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    • 2021
  • An analytical solution is presented to analyze the thermoelastoplastic response of a rotating thick-walled cylindrical pressure vessel made of functionally graded material (FGM). The analysis is based on Tresca's yield condition, its associated flow rule and linear strain hardening material behaviour. The uncoupled theory of thermoelasticity is used, and the plane strain condition is assumed. The material properties except for Poisson's ratio, are assumed to vary nonlinearly in the radial direction. Elastic, partially plastic, fully plastic, and residual stress states are investigated. The heat conduction equation for the one-dimensional problem in cylindrical coordinates is used to obtain temperature distribution in the vessel. It is assumed that the inner surface is exposed to an airstream and that the outer surface is exposed to a uniform heat flux. Tresca's yield criterion and its associated flow rule are used to formulate six different plastic regions for a linearly hardening condition. All these stages are studied in detail. It is shown that the thermoelastoplastic stress response of a rotating FGM pressure vessel is affected significantly by the nonhomogeneity of the material and temperature gradient. The results are validated with those of other researchers for appropriate values of the system parameters and excellent agreement is observed.

Rheological Properties of Cooked Noodles with Different Starch Content Using Tensile Tests

  • Kim, Su-Kyoung;Lee, Seung-Ju
    • Food Science and Biotechnology
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    • v.18 no.4
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    • pp.1013-1018
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    • 2009
  • Several rheological terms were introduced to estimate the properties of cooked noodles with different starch content using tensile tests. Ring-shaped specimens were prepared by connecting both ends of the noodle strip before cooking. Hencky strain and rate, as well as true stress were applied in constant deformation tests. The elastic region on the curves of strain vs. stress was not clearly identified. Strain hardening in the subsequent plastic region was more prominent in low-starch noodles. Elongational viscosities at lower strain rates were used to differentiate noodles with different starch content, representing the dominant effect of protein content in the range of lower strain rates. In stress relaxation tests, the reciprocal of Peleg's constant $K_1$ (initial decay rate) and $K_2$ (asymptotic level) increased and decreased respectively, with an increase in starch content. This indicated that addition of starch contributed to the noodles becoming viscous liquid rather than elastic solid.

The Effects of Heat-treatment Conditions and Alloy Compositions on Tensile Properties in Al-Mg Alloys for Automobile Body Panels (차체 판넬용 Al-Mg합금에서 열처리조건 및 조성변화가 인장특성에 미치는 영향)

  • Kang, S.B.;Lim, C.Y.;Kim, H.W.
    • Transactions of the Korean Society of Automotive Engineers
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    • v.2 no.2
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    • pp.95-102
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    • 1994
  • Aluminum sheet application to automobile body panels has now become an important objective to meet the requirements of automobile weight reduction. As the Mg content in Al-Mg based alloys increased up to 7.19%, the strength and elongation increased. For instance. Al-7.19Mg alloy had a high strength of 305MPa and a high elongation of 35%. A study was also made to investigate the interrelation between grain size and tensile properties with varying the contents of Mg, Ti and Zr elements and annealing conditions. The yield stress decreased as the grain size increased, which increased the uniform elongation. The strain hardening exponents n increased as the Mg content increased, which depended on the increasing difficulties of the cross slip of dislocation.

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Microstructure and Tensile Properties of Ultrafine Grain Pure-Titanium (초미세립 순-타이타늄의 미세조직과 인장물성)

  • Ko, Y.G.;Ahn, J.Y.;Shin, D.H.;Lee, C.S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2006.05a
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    • pp.215-218
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    • 2006
  • A study was made to investigate microstructural evolution and mechanical properties of ultra-fine grained (UFG) pure-Ti produced by equal channel angular (ECA) pressings. The deformed structures were analyzed by finite element method and transmission electron microscopy with the increment of straining. After 4 isothermal ECA pressings, initial coarse grains ($30{\mu}m$) were significantly refined to ${\sim}0.3{\mu}m$ with homogeneous distribution of microstructure which was resulted from $180^{\circ}$ rotation of the sample between pressings. UFG pure-Ti exhibited the considerable improvement in yield strength while losing strain hardening capacity as compared to coarse grained microstructure at ambient temperature, which was mainly attributed to ultra-fine grain microstructure with non-equilibrium grain boundaries.

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An Experimental Study on the Influence of Maximum Size of Coarse Aggregate on the Properties of Ductile Concrete using PVA Fibers (PVA섬유를 사용한 고인성 콘크리트의 특성에 미치는 굵은골재 최대치수의 영향에 관한 실험적 연구)

  • Kim, Jong-Hyun;Hwang, Moon-Gyu;Kim, Jae-Hwan;Nam, Jae-Hyun;Lee, Sang-Soo;Kim, Eul-Yong
    • Proceedings of the Korea Concrete Institute Conference
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    • 2006.05b
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    • pp.385-388
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    • 2006
  • In this study, I examined hardening and non-hardening of the DFRCC (Ductile Fiber Reinforced Cementitious Composites) according to maximum size of coarse aggregate and the diameter of PVA (Poly Vinyl Alcohol) to develope PVA fiber reinforced concrete with the feature of DFRCC. As a result of this study, the fresh properties is similar regardless of maximum size of coarse aggregate. The bending stress and bending stress-displacement of DFRC showed big differences according to maximum size of coarse aggregate and diameter.

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