• Title/Summary/Keyword: Hardening layer depth

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Development of High Performance Low Pressure Carburizing System (Batch type 가스침탄 열처리로 국산화개발)

  • Kim, Won-Bae;Dong, Sang-Keun;Jang, Byoung-Lok;Han, Hyoung-Ki;Kim, Han-Suck;Cho, Han-Chang
    • Journal of the Korean Society for Heat Treatment
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    • v.19 no.5
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    • pp.262-269
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    • 2006
  • The development of eco-friendly low pressure carburizing system with high pressure gas quenching(LPC-GQ, 500kg/charge) led to new stage in the fundamental case-hardening treatments. This is due to its ability to provide tighter tolerances on the carburizing process with notable reductions in distortion of the carburized and hardened workpiece. This system is characteristics by high uniformity and reproducibility of heat treatment results, absence of an intergranular oxidation layer, carburizing of complex shapes, reduced cycle time, low operating costs, simplified production, eliminate post washing, and reduced grinding costs.

A Study on Formation of Thick Hardened Layer on Al Alloy Surface by PYAW Process (PTAW법에 의한 Al 합금 표면의 후막경화층 형성에 관한 연구)

  • 임병수;김봉수;오세훈;황선효;서창제
    • Journal of Welding and Joining
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    • v.15 no.5
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    • pp.92-103
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    • 1997
  • The purpose of this study is to improve the wear resistance and hardness of Al alloy by making a formation of the thick surface hardening layers. The thick surface hardening layers were formed by PTAW(Plasma Transferred Arc Welding), with the addition of metal powders (Cu), ceramics powders (NbC, TiC), and mixture powders (Cu+NbC) in Al alloy (A1050, A5083). Mechanical properties of overlaid layers (wear resistance, hardness) were investigated in relation to the microstructure. The results obtained are summarized as follows: The depth of penetration was increased with increasing powder feeding rate. It is considered that these increase were due to the thermal pinch effect by the addition of powders, especially, for the Cu powders, were due to the heat of reaction with the matrix. The hardness and wear resistance of overlaid layers were improved with increasing powder feeding rate. For the Cu powders, it is considered that these increase were due to the increase of the formation of ${\theta}(CuAl_2)$ phase with increasing feeding rate of Cu powers.

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The Microstructures and Properties of Surface Layer on the Tool Steel Formed by Ion Nitriding -Effects of Process Parameter- (마이크로 펄스 플라즈마 질화에 의해 생성된 금형 공구강의 표면층에 관한 연구 -공정 변수의 영향-)

  • Lee, J.S.;Kim, H.G.;You, Y.Z.
    • Journal of the Korean Society for Heat Treatment
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    • v.14 no.1
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    • pp.8-16
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    • 2001
  • The effects of gas composition, pressure, temperature and time on the case thickness, hardness and nitride formation in the surface of tool steels(STD11 and STD61) have been studied by micro-pulse plasma nitriding. External compound layer and internal diffusion layer and the diffusion layer were observed in the nitrided case of tool steels. The relative amounts and kind of phases formed in the nitrided case changed with the change of nitriding conditions. Generally, only nitride phases such as ${\gamma}(Fe_4N)$, ${\varepsilon}(Fe_{2-3}N)$, or $Cr_{1.75}V_{0.25}N_2$ phases were detected in the compound layer, while nitride and carbide phases such as ${\varepsilon}-nitride(Fe_{2-3}N)$, $(Cr,Fe)_{\gamma}C_3$ or $Fe_3C$ were detected in the diffusion layer by XRD analysis. The thickness of compound layer increased with the increase of nitrogen content in the gas composition. Maximum case depth was obtained at gas pressure of 200Pa.

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The Effect of Pre-Heat Treatment Parameters on the Ion Nitriding of Tool Steel (금형공구강의 이온질화에 미치는 이전열처리 조건의 영향)

  • Lee, J.S.;Kim, H.G.;You, Y.Z.
    • Journal of the Korean Society for Heat Treatment
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    • v.14 no.1
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    • pp.27-34
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    • 2001
  • The effects of pre-heat treatment(Q/T) on microstructure and hardness of STD11 and STD61 tool steel nitrided by micro-pulse plasma were investigated. The quenching temperature for obtaining matrix hardness of STD11 and STD61 steel on range of HRC 50 to HRC 60 desired for machine parts is about $1070^{\circ}C$ and $1020^{\circ}C$ respectively. The hardness of STD11 and STD61 quenched at the temperature was HRC 63 and HRC 56 respectively. The nitrided case depth of STD11 and STD61 nitrided at $550^{\circ}C$ for 5 hours was independent of pre-heat treatment condition and the depth was approximately $100{\mu}m$. However, hardness and compactness of nitrided layer on Q/T treated specimen were higher than the annealed specimen. The case depth increased linearly with the increase of nitriding temperature, however, the hardness of nitrided layer decreased with the increase of temperature. Phase mixture of ${\gamma}-Fe_4N$ and ${\varepsilon}-Fe_{2-3}N$ was detected by XRD analysis in the nitrided layer formed at the optimum nitriding condition. The optimum nitriding temperature was approximately $490^{\circ}C$ which was $10^{\circ}C$ lower than the tempering temperature for preventing softening behavior of STD11 and STD61 matrix during nitriding process and the surface hardness of nitrided layer obtained by optimum pre-heat treatment condition was about Hv1400.

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The verification of the application of grouting in the bottom protection work of sea dikes in the field (그라우팅을 통한 방조제 바닥보호공 차수공법 현장 적용성 검증)

  • Lee, So-Yeal;Choi, Sae-Kyung;Jeong, Il-Han
    • Proceedings of the Korean Geotechical Society Conference
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    • 2010.09a
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    • pp.29-39
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    • 2010
  • By understanding the construction process of sea dikes and the current state of the thickness and speed of fluid in the bottom layer protection work of final closure gaps, a construction method applicable for the blocking of bottom layer work will be selected. The three construction methods selected will be tested in site through various methods, and the reinforcement of bottom layer protection and impervious effect will be verified. The verification results are as follows: 1) The overall riprap layer were 0.5~1.0m thicker than planned so that the grouting depth and grout input amount increased 2) The applied construction methods permeability of riprap layers were improved from $\alpha{\times}10^{-2}cm/s$ before the construction to $\alpha{\times}10^{-4}cm/s$ after construction. 3) The results of core extraction in order to grossly verify the hardening time and durability allowed the identification of grout injection effect. The amount of filling of the injection was difficult to judge because the slime in many areas made the reading of borehole photography difficult.

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Development of high-strength ion nitrided gear (고강도 이온질화 기어의 개발)

  • Kim, Young-Hoon;Sun, Cheol-Gon;Kim, Han-Goon
    • Journal of the Korean Society for Heat Treatment
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    • v.7 no.3
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    • pp.184-189
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    • 1994
  • The heat treatment charaterristic of SCM 440 and B 16 steels has been investigated in various condition(A, B and C) to the effect of heat treatment on mechanical properties, and the following results were obtained. 1. We are obtained a good nitriding characteristic in bainitic structure than other heat treatment cycle in our experiment. 2. Fatigue characteristic has shown in order of B)C)A condition as heat treatment cycle. 3. The effective hardening depth and fatigue characteristic has been excellented in B 16 than SCM 440 after the nitriding and Q. T for Band C condition. 4. Nitriding depth has been increased in addition of Cr, V and the nitriding efficiency is increased as easiness of banite formation to wide range of cooling rate by addition of Mo. 5. The depth of compound layer in parallel surface, notched slop plane and notched bottom has been varied to the nitriding depth of 5, 4 and 3 ${\mu}$ in relatively uniform pattern after 10h nitriding treatment for SCM 440 into A condition.

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Development of a New Process for Welding a WC Layer to the Round Surface of a Plain Carbon Steel (초경접합 신공법 개발)

  • 박우진;김기열;이범주;조정환;박채규
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1999.11a
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    • pp.257-262
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    • 1999
  • The economic loss arisen from the abrasion wear have been increasing at every industrial field. To reduce the economic loss we developed a new process, which is named MAHa process(Metallic Adhesives for HArdening). MAHa process is a process to weld tungsten carbide(WC) to the surface of a plain carbon steel so that it may stay longer under the severe abrasive environment. The depth of the WC layer ranges from 0.5 mm to 5 m. Compared with the conventional technology, arc-augmented welding which bonds WC on the flat surface only, MAHa process has the merits that it can make a robust WC layer on the round or wave- shaped surface also. How to turn the WC powder into a flexible mat is the key technology of the MAHa process. We invented new polymer materials to accomplish such a goal and both the MAHa process and the invented materials were applied for patents. For the application, the inner wall of elbow of Concrete Pump Truck(CPT) was maharized(MAHa process-treated) and the new WC layer on the inner wall was made successfully. The elbow was equipped to a CPT.

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TiN and TiC Gas Alloying of Ti-6Al-4V Alloy by CO2 Laser (CO2 레이저를 이용한 Ti-6Al-4V합금의 TiN 및 TiC 가스 합금화)

  • Song, K.H.;Lee, O.Y.
    • Journal of the Korean Society for Heat Treatment
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    • v.9 no.3
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    • pp.177-186
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    • 1996
  • Surface alloying of Ti alloy by $CO_2$ laser is able to produce few hundred micrometers thick TiN or TiC surface-alloyed layer with high hardness on the substrate by injecting reaction gas($N_2$ or $CH_4$). Laser surface alloying by means of process control is in many applications essential in order to obtain predictable hardening layer. This research has been investigated the effect of such parameters on TiN and TiC gas alloying of Ti-6Al-4V alloy by $CO_2$ laser. The maximum surface hardness of TiN layer was obtained 1750Hv on the conditions of 0.8kW laser power, 0.8m/min scanning speed and 100% $N_2$ atmosphere. However, the maximum hardness of TiC formation layer after laser treatment was about 630Hv. As scanning speed was increased, the hardness and depth of these layers were decreased at constant laser power.

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Study on the Wear Resistance of Gray Cast Iron in Laser Surface Hardening (레이저 표면경화처리된 회주철의 내마모특성에 관한 연구)

  • Park, K.W.;Han, Y.H.;Lee, S.Y.
    • Journal of the Korean Society for Heat Treatment
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    • v.9 no.4
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    • pp.271-280
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    • 1996
  • This study has been performed to investigate into some effects of power density and traverse speed of laser beam on optical microstructure, hardness and wear characteristics of gray cast iron treated by laser surface hardening technique. Optical micrograph has shown that large martensite and a small amount of retained austenite appear in outermost surface layer with fine martensite in inside hardened zone. Hardness measurements have revealed that the range of maximun hardness value is $Hv=650{\pm}15$ and as the power density increases and the traverse speed decreses, the depth of hardened zone increases due to as increase in input power density. Wear test has exhibited that wear rasistance of laser surface hardened specimen is superier compared to that of untreated specimen under the condition of same load at a given sliding distance, showing that absorption results of an wxidized substance due to a heavy abrasion appear in untreated specimen. The amount of weight loss of laser surface hardened specimen with respect to sliding distance at a given load decreses with increasing traverse speed at a given power density and with increasing power density at a given traverse speed.

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Dosimetric Characteristics of 6 MV Modified Beams by Physical Wedges of a Siemens Linear Accelerator

  • Zabihzadeh, Mansour;Birgani, Mohammad Javad Tahmasebi;Hoseini-Ghahfarokhi, Mojtaba;Arvandi, Sholeh;Hoseini, Seyed Mohammad;Fadaei, Mahbube
    • Asian Pacific Journal of Cancer Prevention
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    • v.17 no.4
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    • pp.1685-1689
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    • 2016
  • Physical wedges still can be used as missing tissue compensators or filters to alter the shape of isodose curves in a target volume to reach an optimal radiotherapy plan without creating a hotspot. The aim of this study was to investigate the dosimetric properties of physical wedges filters such as off-axis photon fluence, photon spectrum, output factor and half value layer. The photon beam quality of a 6 MV Primus Siemens modified by 150 and 450 physical wedges was studied with BEAMnrc Monte Carlo (MC) code. The calculated present depth dose and dose profile curves for open and wedged photon beam were in good agreement with the measurements. Increase of wedge angle increased the beam hardening and this effect was more pronounced at the heal region. Using such an accurate MC model to determine of wedge factors and implementation of it as a calculation algorithm in the future treatment planning systems is recommended.