• Title/Summary/Keyword: Hard surface

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A Study on the Surface Harding of Aluminum Alloy - TIG Overlay Hardening of Al 5083- (알루미늄합금의 표면강화에 관한 연구 - Al 5083에 대한 TIG overlay 경화 -)

  • 이영호;강원석;이규천
    • Journal of Welding and Joining
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    • v.15 no.1
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    • pp.135-148
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    • 1997
  • It was attempted to improve wear resistance and durability under the load surface pressure that make a formation of the thick (mm-order) hard-surfacing layer for aluminum alloy of 5083. The thick hard layers were formed on the surface of 5083 by TIG overlay method. Al-(25.4, 33.6, 45.7 mass%) Cu filler metals which were newly developed were overlaid on two base metals forming the one bead, one layer and two layers. The investigation was made on the characteristics of hardening and wear resistance in relation to the microstructure of overlaid layers with selection of optimum overlaying condition.

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Cutting Characteristics of Actuator Arm in Hard Disk Drive (하드디스크 드라이브용 액츄에이터 암의 절삭 가공 특성)

  • Lee Jae-Woo
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.11-12
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    • 2006
  • Actuator arm of HDD were machined with the slitting saw of tungsten carbide to clarify the cutting characteristics in terms of the roughness of machined surface, the burr size and the tool wear. An improved performance in all view of the surface machined, the tool life and the cutting efficiency was obtained at the cutting speed of 4,000rpm with the feed of 300m/min. The tool life increases with increasing the t/T value, whereas surface roughness decreases. The tool with alternate type of B and C edges has an effect to decrease the burr size.

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ELID Grinding of Hard-To-Machine Materials on Surface Grinder (평면연삭반에서 난삭재의 ELID연삭)

  • Kim, Gyung-Nyun;Jun qian, Jun-Qian;Ohmori hitoshi, Ohmori-Hitoshi
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.5
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    • pp.157-164
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    • 2001
  • The grinding for hard-to-machine materials, such as ceramics, super alloys etc., has proven to be a very difficult and consuming process utilizing ordinary methods. In order to conduct high efficiency machining of such materials, grinding processes using metallic bond diamond wheels and applying electrolytic in-process dressing(ELID) have been attempted on a surface grinding machine. In this study, the effects of grinding parameters, and grit sizes have been evaluated in view of surface roughness, grinding force as well as step difference in simultaneous grinding of different materials. The study and experimental results are presented in this paper.

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A Study on the Cylindrical Grinding Technology by Electrolytic In-Process Dressing(ELID) Method (전해인프로세스드레싱법에 의한 초정밀 원통 연삭기술 연구)

  • Je, Tae-Jin;Lee, Eung-Suk
    • 연구논문집
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    • s.28
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    • pp.59-71
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    • 1998
  • The ELID(electrolytic in-process dressing) grinding method is a new precision grinding technique with the special electrolytic in-process dressing by metal bonded grinding wheel, fluid, and power supply. It is possible to make a efficient precision machining of hard and brittle materials such as ceramics, hard metals, and quenched steels by using this method, In this study, a new efficient precision grinding method with ELID was attempted for application to the machining and finishing processes of cylindrical structural components. And, we try to develop the cylindrical grinding technique for mirror surface of ceramics, tungsten carbide and SCM steel, and for the high efficiency grinding of machined parts, for example, ball screw shaft. Electrical characteristics of three different wheel grit sizes of #325, #2000 and #4000 were investigated experimentally. ELID grinding method is proved to be useful for mirror surface generation and efficient machining.

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Investigation of the Characteristics of Lubricant in Computer Hard Disk by Using Surface Analysis Technique (표면 분석을 이용한 컴퓨터 하드디스크용 윤활제의 특성 연구)

  • 조남철;남인탁
    • Journal of the Korean Magnetics Society
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    • v.9 no.5
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    • pp.263-270
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    • 1999
  • The characteristics of lubricant for computer hard disk was investigated by surface analysis technique. The bonding state between carbon and lubricant is analysed to indentify the origin of adhesion. It is found that the thickness of lubricant is increased as pulling-up speed becomes faster and lubricant concentration is increased. The dominant surface contaminants on carbon overcoat are identified with C-OH and CO. The bond strength between carbon and lubricant is enhanced with heat treatment.

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Neural network modeling of Pretilt Angle on the Homogeneous Polyimide Surface (신경망을 이용한 공정변수에 따른 수평 폴리머 표면의 경사각에 관한 연구)

  • Lee, Jung-Hwan;Ko, Young-Don;Kang, Hee-Jin;Seo, Dae-Shik;Yun, Il-Gu
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2006.06a
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    • pp.426-427
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    • 2006
  • In this paper, the neural network model of the pretilt angle in the nematic liquid crystal on the homogeneous polyimide surface with different surface treatments is investigated. The pretilt angle is one of the main factors to determine the alignment of the liquid crystal display. The pretilt angle is measured to analyze the variation of the characteristics on the various process conditions. The rubbing strength and the hard baking temperature are considered as input factors. Latin hypercube sampling was used to generate initial weights and biases.

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Analysis of cutting forces and roughness during hard turning of bearing steel

  • Bouziane, Abderrahim;Boulanouar, Lakhdar;Azizi, Mohamed Walid;Keblouti, Ouahid;Belhadi, Salim
    • Structural Engineering and Mechanics
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    • v.66 no.3
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    • pp.285-294
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    • 2018
  • An experimental study has been carried out to analyze the effect of cutting parameters (cutting speed, feed and depth of cut) and tool nose radius on the surface roughness and the cutting force components during hard turning of the AISI 52100 (50 HRC) steel with a ceramic cutting tool. The tests have been conducted according to the methodology of planning experiments, based on an orthogonal plan of Taguchi (L27). By using the response surface methodology (RSM), the components of the cutting force and the roughness of the machined surface were modeled and the effects of the input parameters were analyzed statistically by ANOVA and RSM. The results show that the feed (f), the tool nose radius (r), the cutting speed (Vc), the interaction between feed and tool nose radius ($f{\times}r$) as well as that of the quadratic effect ($f^2$) all have significant effects on the surface roughness (Ra). The feed is the most influencing factor with a contribution of 47.31%. The components of the cutting force were strongly influenced by the depth of cut, followed by the advance with a lower degree. By comparing the experimental values with those predicted by the models of the cutting force components and the surface roughness, it appears that they are in very good correlation.

Surface Modification of Biomaterials for Hard Tissue Substitutes to Improve Biocompatibility and Osteoconductivity (생체적합성 및 골전도성 향상을 위한 경조직 대체용 생체재료의 표면개질)

  • Kim, Sung-Wook;Lee, Woo-Kul
    • Applied Chemistry for Engineering
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    • v.16 no.6
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    • pp.725-730
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    • 2005
  • In the development of biomaterials as a substitute of hard tissues, the biocompatibility and osteoconductivity of the biomaterial are considered to be one of the most significant considerations. These biological properties of a material can be greatly improved by the modification of the surface properties by the depositing calcium phosphate thin films on the material since calcium phosphate films possess similar chemical compositions to hard tissues. The success of a material as a biomaterial will be determined by the interaction of the surface of the material with the adhesion molecules which induce cellular adhesion and biological responses of the adherent cells. Depending on the adsorption mechanisms and adsorbed conformation of the adhesion molecules on the surface of the biomaterial, cellular responses, such as adhesion, proliferation and differentiation of osteoblast cells, can be promoted or restricted. It has been reported that materials of which surfaces were modified with thin films of calcium phosphate appeared to be more osteoconductive. Rapid formations of bone nodule in addition to higher differentiations of osteoblast have been observed on the calcium phosphate thin films.

A STUDY ON SURFACE ROUGHNESS OF METALS ACCORDING TO FINISHING AND POLISHING PROCEDURES - AN ATOMIC FORCE MICROSCOPE ANALYSIS - (연마방법에 따른 금속의 활택도에 관한 연구 - Atomic Force Microscope를 이용한 -)

  • Park Won-Kyu;Woo Yi-Hyung;Choi Boo-Byung;Lee Sung-Bok
    • The Journal of Korean Academy of Prosthodontics
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    • v.41 no.1
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    • pp.1-19
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    • 2003
  • The surface of metals should be as smooth as possible for optimum comfort, oral hygiene, low plaque retention, and resistance to corrosion. In this study five specimens of each precious metal(type III gold alloy, ceramic gold alloy, and Ag-Pd alloy) were divided into five groups according to finishing and polishing procedures : group 1(sandblaster), group 2(group 1+stone), group 3(group 2+brown rubber), group 4(group 3+green rubber), and group 5(group 4+rouge). Six specimens of each non-precious metal(Co-Cr alloy, Ni-Cr alloy, and Co-Cr-Ti alloy) were divided into six groups: group 1(sandblaster), group 2(group 1+hard stone), group 3(group 2+electrolytic polisher), group 4(group 3+brown hard rubber point), group 5(group 4+green hard rubber point), and group 6(group 5+rouge). Considering factors affecting the rate of abrasion, the same dentist applied each finishing and polishing procedure. In addition, the surface roughness of enamel, resin, and porcelain was evaluated. The effect of finishing and polishing procedures on surface roughness of precious and non-precious metals, enamel, resin, and porcelain was evaluated by means of Atomic Force Microscope(AutoProbe CP. Park Scientific Instruments, U.S.A.) that can image the three dimensional surface profile and measure average surface roughness values of each sample at the same time. The obtained results were as follows : 1. According to finishing and polishing procedures, the surface roughness of type III gold alloy, ceramic gold alloy, and Ag-Pd alloy was decreased in the order of group 1, 2, 3, 4, and 5 (P<0.01). 2. According to finishing and polishing procedures. the surface roughness of Co-Cr alloy, Ni-Cr alloy, and Co-Cr-Ti alloy was decreased in the order of group 1, 2, 3, 4, 5, and 6 (p<0.01). 3. There was not statistically significant difference in the surface roughness among three metals of precious metals in group 1 but was significant difference in group 2, 3, 4, and 5 (P<0.05). 4. There was not statistically significant difference in the surface roughness among three metals of non-precious metals in all groups. 5. When the surface roughness of the smoothest surface of each metal, enamel. porcelain, and resin was compared, porcelain was the smoothest and the surface roughness was decreased in the order of Ni-Cr alloy. Co-Cr alloy. Co-Cr-Ti alloy, resin. Ag-Pd alloy, ceramic gold alloy type III gold alloy, and enamel (P<0.01). The results of this study indicate that the finishing and polishing procedures should be carried out in a logical, systematic sequence of steps and the harder non-precious metals may be less resistance to abrasion than are the softer precious metals.

The Change of Lordosis according to Plantar Surface Compliance in Patients with Chronic Low Back Pain (만성요통환자에서 족저 접촉면의 경도에 따른 요추전만도의 변화)

  • Kong Hee-Kyung;Cho Hyun-Rae;Bae Sung-Soo
    • The Journal of Korean Physical Therapy
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    • v.15 no.4
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    • pp.13-23
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    • 2003
  • The purpose of this study was to evaluate the change of lordosis according to plantar surface compliance in patients with chronic low back pain. Thirty patients with chronic low back pain aged between 20 and 40 were assigned to 3 groups: control group, experimental groups (FHRS group, FSRH group). The lordosis was examined before and after adaptation with corresponding foam types. The results were as follows : 1. As the result of comparing lordosis before and after test of the control group which any change did not exist in plantar surface compliance, there was not a significant difference(p>0.05). 2. As the result of comparing lordosis before and after test of the FHRS group which forefoot part of plantar surface is hard and rear foot part is soft, there was the significant increase(p<0.05). 3. As the result of comparing lordosis before and after test of the FSRH group which forefoot part of plantar surface is soft and rear foot part is hard, there was the significant decrease(p<0.05). 4. As the result of comparing lordosis of the FHRS group and FSRH group, there was not a significant difference before test(p>0.05). But, there was a significant difference after test(p<0.05).

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