• Title/Summary/Keyword: Hard metals

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Study on nano-level mirror surface finishing on mold core to glass lens molding (유리렌즈 성형 금형의 나노 경면가공)

  • Kwak, Tae-Soo;Kim, Cyung-Nyun;Lee, Yong-Chul
    • Journal of the Korean Society for Precision Engineering
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    • v.23 no.1 s.178
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    • pp.97-104
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    • 2006
  • ELID(Electrolytic In-process Dressing) grinding is an excellent technique for mirror grinding of various advanced metallic or nonmetallic materials. A polishing process is also required for elimination of scratches present on ELID grinded surfaces. MAP(Magnetic Assisted Polishing) has been used as polishing method due to its high polishing efficiency and to its resulting in a superior surface quality. This study is describing an effective fabrication method combining ELID and MAP of nano-precision mirror grinding for glass-lens molding mould. It also presents some techniques for achieving the nanometer roughness of the hard metals, such as WC-Co, which are extensively used in precision tooling material.

Groundwater Pollution Analysis Using Patent Map (특허맵을 이용한 지하수 오염현황 분석 연구)

  • Im, Eun Jung;Kim, Sung Hyun;Hyeon, Dong Hun
    • Journal of Korean Society on Water Environment
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    • v.28 no.4
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    • pp.601-607
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    • 2012
  • Advance countries are trying hard to acquire intellectual properties on the technologies for prior occupation in the future industry. Patent contains meaningful technical achievement. Patent map is required to propose the strategies for efficient development and use of these technologies. In this paper, analysis of foreign and domestic patents for groundwater pollution technologies analysis. It was analyzed by utilizing two processes of patent map and paper analysis. The patents in Korea, USA, Japan, China, and Europe were searched. It was found that the number of patent for groundwater pollution was USA patent 44.3%, Japan patent 17.1%, China 13.3%, EU 1.9% and Korea patent 23.3%, respectively.

Determination of EDM Parameters based on Electrode Wear (전극 소모비에 기초한 방전 조건 생성)

  • 주상윤;이건범;왕지남
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.1154-1158
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    • 1995
  • Electrical Discharge Machining, with its ability to machine hard metals and tough shapes has become a very desirable process. In the past few years, Electrical Discharge Machining (EDM) has been solidly established in tool-room and large-scale production. However, in spite of its indispensability in many areas of metal removal applications, the theoretical basis of EDM process is yet to be established. More importantly, the information regarding essential technology parameters such as machining rate and resulting surface roughness integrity, has not been raised to the level of a general technical science. The paper presents a method, which can be determining approprate machining parameters for the given parameters such as electrode wear and surface roughness based on machining guideline utilizing neural networks.

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Fabrication of Hollow Metal Microcapsules with Mesoporous Shell Structure: Application as Efficient Catalysts Recyclable by Simple Magnetic Separation

  • Jang, Da-Young;Jang, Hyung-Gyu;Kim, Gye-Ryung;Kim, Geon-Joong
    • Bulletin of the Korean Chemical Society
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    • v.32 no.9
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    • pp.3274-3280
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    • 2011
  • Monodispersed porous NiO and $Co_3O_4$ microcapsules with a hollow core were synthesized using SBA-16 silica sol and PS as a hard template. The porous hollow microcapsules were characterized by XRD, TEM and $N_2$ adsorption/desorption analysis. After $H_2$ reduction of metal oxide microspheres, they were conducted as an active catalyst in the reduction of chiral butylronitrile and cyanobenzene. The mesoporous metals having a hollow structure showed a higher activity than a nonporous metal powder and an impregnated metal on the carbon support.

Adaptive Identification Method of EDM Parameters Using Neural Network (신경망을 이용한 방전 조건의 적응적 결정 방법)

  • 이건범;주상윤;왕지남
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.5
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    • pp.43-49
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    • 1998
  • Adaptive neural network approach is presented for determining Electrical Discharge Machining (EDM) parameters. Electrical Discharge Machining has been widely used with its capability of machining hard metals and tough shapes. In the past few years, EDM has been established in tool-room and large-scale production. However. in spite of it's wide application, an universal selection method of EDM parameters has not been established yet. No attempt has been tried before to suggest a logical method in determining essential machine parameters considering the machining rate and resulting surface roughness integrity. The paper presents a method, which is focusing on determining appropriate machining parameters. Depending on the electrode wear and surface roughness, an adaptive neural network is designed for providing suitable machining guideline.

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Construction of a Database for Wire Cutting Electrodischarge Conditions and Variable taper Wire-cut Machining. (와이어 컷 방전가공조건 데이터베이스 구축 및 상하이형상 가공)

  • 유우식;이규섭
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.23 no.59
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    • pp.119-127
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    • 2000
  • This paper describes the database for wire cutting electrodischarge conditions and variable taper wire-cut Machining. Electodischarge wire-cut machining is applicable to all materials that are fairly good electrical conductors, including metals, alloys, and most carbides. Thus it provides a relatively simple method for making holes of any desired cross section in materials that are too hard or brittle to be machined by most other methods. In conventional wire cutting CAM systems usually generate the NC code omitting electrodischarge conditions, so operator edits the NC code manually. But it is very inefficient. Therefore in this paper we propose a wire cutting CAM system including database for electrodischarge conditions. Proposed system consists of three steps: 1) Development of database for electrodischarge conditions 2) Development of CAM functions, Including 2D CAD modeling tools, file I/O functions, wire path genera tion functions and postprocessor. 3) Development of variable taper wire-cut machining module. The proposed system has been tested in the JinYoung precision Machine Co.,LTD. and found to be working satisfactorily.

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Friction Welding of Sintered Hard Tool Materials to Metals and Its Quality Evaluation by AE (마찰용접에 의한 초경공구재와 금속간의 압접기술개발과 AE에 의한 품질평가)

  • 오세규;전태언;박일동;오명석;이주석
    • Journal of Ocean Engineering and Technology
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    • v.10 no.1
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    • pp.36-46
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    • 1996
  • This paper deals with determinig the proper friction welding condition and analyzing various mechanical properties of friction welded joints of sintered carbide tool materials(K20, P25, and SKDX5 for the blade part of drill or press punch) to alloy steel (SKH4, SCM440 for the shank part of drill or press punch), the alloy steel to aluminum(A6061 for the interlayer material between the blade part and the shank) and sintered carbide tool materials to alumminum. And also acoustic emission test will be carried out during fiction welding to evaluate the weld quality.

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Web-based Materials Property Database System (Web 기반 재료물성 데이터베이스 시스템)

  • Lee, W.K.;Baek, U.B.;Park, P.;Jung, I.H.;Kim, D.M.
    • Proceedings of the KSME Conference
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    • 2001.06a
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    • pp.126-131
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    • 2001
  • Materials property data are necessary to secure the reliability of failure prevention techniques such as inspection and remaining life assessment of civil infrastructure and industrial facilities. However, there is no properly collected data in Korea, and those foreign data are hard to use because of the scattering of the sources, the difference of standards, etc. In this paper, materials property database system which has been constructed at Korea Research Institute of Standards and Science is introduced. Constructed database contains 145,000 numeric data of materials property for 600 kinds of metals and can be retrieved on the internet. The database system provides graphical user interface-based information searching functions necessary for the life evaluation and safety analysis.

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A Study on Micro Hole Punching with Soft Die Plate (소프트 다이 플레이트를 이용한 미세 구멍 펀칭 연구)

  • Yoo J. H.;Joo B. Y.;Jeon B. H.;Oh S. I.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2002.02a
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    • pp.260-265
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    • 2002
  • In micro hole punching process, it is very difficult to align punch with die hole. Misalignment can cause a falling-on in hole quality and breakage of punch and die. Micro punching using soft die plate without a die hole has a big advantage because it is not necessary to align punch with die hole and to consider die clearance. Soft die plates are made by polymers or hard rubbers which are softer than metals. In this study, several micro punching experiments are conducted. Micro punching test with some materials shows that micro hole punching is feasible with some soft die plates. Through the section shape obtained by mounting and polishing, the punched hole quality is measured and the shapes of burr and dome we studied.

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Production of Water for Injection by Membrane Process

  • Murakami, Daikichiro
    • Proceedings of the Membrane Society of Korea Conference
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    • 1996.06a
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    • pp.177-189
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    • 1996
  • Raverase osmosis or ultrafiltration systems have generally been regarded as hard to validate about WFI production. Though the Japanese and US Pharmacopoeias have allowed distillation and RO to be applied to WFI production process, only water stills, especially multiple effects have practically been employed for parenteral water production. On the other hand, the latest analysis has shown that even distillate contains such volatile organic matters as trihalomethanes and traces of heavy metals at a little higher concentration than supposed. The JP requires TOC to be monitored in WFI process based on RO or UF systems to control the concentration below 300ppb, but very few monographs or papers have so far been published about the concentrations of organic volatile matters in distillate. (See table 1-1) Therefore, this paper proposes a new applicable WFI systems based on the result of purified water analysis with some membranes used in the process. A well combined membrane system with other units could be expected to provide less amount of impurities in membrane-treated water than in distillate.

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