• 제목/요약/키워드: Hard layer

검색결과 461건 처리시간 0.029초

아르곤 이온빔 조사로 형성된 주름진 PDMS 표면 경화층의 이질성 (Heterogeneity of hard skin layer in wrinkled PDMS surface fabricated by Ar ion beam irradiation)

  • Lee, Seunghun;Byeon, Eunyeon;Kim, Do-Geun;Jung, Sunghoon
    • 한국표면공학회:학술대회논문집
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    • 한국표면공학회 2018년도 춘계학술대회 논문집
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    • pp.43.1-43.1
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    • 2018
  • Spatial distribution of binding state in depth direction is investigated in a hard skin layer on soft polydimethylsiloxane (PDMS) fabricated by Ar ion beam irradiations. The hard skin layer known as a silica-like homogenous layer was composed of two layers. Impinging Ar ions transfer energy to PDMS as a function of collisional energy transfer rate, which is the maximum at surface and decreases gradually as an ion penetrates. This formed the heterogeneous hard skin layer that consists of a top-most layer and an intermediate layer. XPS depth profiling showed the existence of the top-most layer and intermediate layer. In the top-most layer, scission and cross-linking were occurred simultaneously and Si-O bond showed dissociated status, SiOx (x = 1.25 - 1.5). Under the top-most layer, there was the intermediate layer in which cross-linking is mainly occurred and Si-O bond showed silica-like binding status, SiOx (x = 1.75 - 2). And theoretical analysis which calculates the collisional energy transfer and a displacement per atom explained the thickness variation of top-most layer according to Ar ion energy from 360 eV to 840 eV.

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단속하드터닝에서 잔류응력과 가공변질층의 고찰 (Residual sterss and damaged layer in an intermittent hard turning)

  • 전준용
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2000년도 춘계학술대회논문집 - 한국공작기계학회
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    • pp.270-276
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    • 2000
  • Hard turning has the potential to replace grinding process and to achieve significant reduction in production time and cost. The main applications for hard turning is finishing process, namely grinding process. Therefore, it must be able to satisfy high surface integrity of the workpiece. This paper discusses surface quality in terms of residual stress and damaged layer with respect to cutting parameters in an intermittent hard turning. Damaged layer experiment is carried out orthogonal array. From that is based on the orthogonal array. From the response table, cutting parameters are analyzed from the view point of the damaged layer and residual stress. From this experimental results, even though in the intermittent hard turning, surface integrity turns out be good enough for replacing grinding process.

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유-무기 하이브리드 하드마스크 소재의 합성 및 식각 특성에 관한 연구 (Synthesis and Etch Characteristics of Organic-Inorganic Hybrid Hard-Mask Materials)

  • 유제정;황석호;김상범
    • 한국산학기술학회논문지
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    • 제12권4호
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    • pp.1993-1998
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    • 2011
  • 반도체 산업은 지속적으로 비약적인 발전을 이루어내면서 점점 고집적회로를 제작하기 위하여 패턴의 미세화가 이루어지게 되었다. 현재 미세 나노패턴의 형성을 위하여 여러층의 하드마스크가 사용되고 있으며, 화학증기증착(CVD)공정을 이용하여 형성한다. 이에 본 연구에서는 스핀공정(spin-on process)이 가능한 유-무기 하이브리드 중합체를 이용한 단일층의 하드마스크를 제작하였는데, 하드마스크 내의 무기계 성분이 감광층 보다 쉽게 식각되는 반면에 하드마스크의 유기계 성분으로 인해 substrate층 보다 덜 식각되었다. 유-무기 하이브리드 중합체를 이용한 하드마스크막의 광학 및 표면 특성을 조사하였고, 감광층과 하드마스크막의 식각비를 비교하여 유-무기소재의 하이브리드중합체에 대한 미세패턴을 형성시킬 수 있는 하드마스크막으로써의 유용성을 확인하였다.

다양한 물성을 혼용하여 제작된 구강보호장치가 치아 및 악골에 미치는 영향 (Finite element analysis of the effects of mouthguard produced by combination of layers of different materials on teeth and jaw)

  • 소웅섭;이현종;최우진;홍성진;류경희;최대균
    • 대한치과보철학회지
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    • 제49권4호
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    • pp.324-332
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    • 2011
  • 연구 목적: 다양한 물성의 층으로 제작된 마우스가드를 장착하였을 때 치아와 악골에 가해지는 힘의 유한요소 분석을 시행하기 위함이다. 연구 재료 및 방법: 연구대상의 모형을 교합기에 장착한 뒤 Signature Mouthguard System (Dreve dentamid GmbH., Unna, Germany)을 이용하여 맞춤형 구강보호장치를 제작하여 장착한 후 두정부에서 경추까지 1.0 mm로 컴퓨터 단층촬영을 시행하였다. 영상을 Cantibio BIONIX 프로그램을 이용하여 3차원 유한요소 모델을 생성한 뒤 HyperMesh 소프트웨어를 이용하여 데이터 분석을 시행하였다. 마우스가드는 층에 따라 다음과 같이 분류하였다. 1. 연질(Bioplast)(SG) 2. 경질(Duran)(HG) 3. 중질(Drufomat)(MG) 4. 연질+중질(SG + HG) 5. 경질 + 연질(HG + SG) 6. 연질 + 경질 + 연질(SG + HG + SG) 7. 경질 + 연질 + 경질(HG + SG + HG) 하중위치는 하악골의 전방 이부(F1), 하악 좌측 제1대구치 하방의 하악체 중앙(F2), 하악각의 전연(F3) 세점으로 하였고 FH Plane에 45도 방향으로 800N, 0.1초의 힘을 가하였다. 통계방법으로는 반복분산분석과 사후분석(다중비교분석(Multiple comparison test) DUNCAN test)을 이용하였다. SPSS 소프트웨어 (Ver.13, SPSS Inc., Chicago, IL, USA)를 사용하여 분석하였다. 결과: 치아와 상악골에서의 응력분포는 모든 하중위치에 대하여 연질층이 하악 치아에 접촉하는 구강보호장치가 적은 응력값을 나타냈으며, 과두에서의 응력분포는 모든 하중위치에 대하여 경질층이 하악 치아에 접촉하는 구강보호장치가 적은 응력값을 나타내었다. 두 연질층 사이에 경질층이 개재된 세층의 구강보호장치가 하중 시 상대적으로 고르게 응력이 분산되는 것으로 나타났다. 결론: 상하악 치아에는 연질층이 접촉하고 두 연질층 사이에 경질층을 삽입하는 형태의 구강보호장치가 악안면 외상 시 상대적으로 하중을 분산시키는데 가장 우수하다고 생각된다.

ZDP(Zinc Decomposition Process)를 이용한 폐 초경합금의 분해기구 (Decomposition Mechanism of Waste Hard Metals using by ZDP (Zinc Decomposition Process))

  • 피재환;김유진;성남의;황광택;조우석;김경자
    • 한국세라믹학회지
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    • 제48권2호
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    • pp.173-177
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    • 2011
  • Decomposition promoting factors and decomposition mechanism in the zinc decomposition process of waste hard metals which are composed mostly of tungsten carbide and cobalt were evaluated. Zinc volatility amount was suppressed and zinc valatilization pressure was produced in the reaction graphite crucible inside an electric furnace for ZDP. Reaction was done for 2 h at $650^{\circ}C$, which 100 % decomposed the waste hard metals that were over 30 mm thick. As for the separation-decomposition of waste hard metals, zinc melted alloy formed a liquid composed of a mixture of ${\gamma}-{\beta}1$ phase from the cobalt binder layer (reaction interface). The volume of reacted zone was expanded and the waste hard metal layer was decomposed-separated horizontally from the hard metal. Zinc used in the ZDP process was almost completely removed-collected by decantation and volatilization-collection process at $1000^{\circ}C$.

헤드와의 접촉에 의한 오버코팅층을 포함한 하드 디스크의 응력 해석 (Stress Analysis of the Hard Disk with Overcoating Layer under the Contact with Head)

  • 이강용;양지혁
    • 대한기계학회논문집A
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    • 제24권4호
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    • pp.946-954
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    • 2000
  • The purposes of the paper are to calculate stresses and strains of the disk with overcoating layer rotating quickly under normal loading and shear loading by contacting with head and to present material properties preventing the delamination between the disk and overcoating layer. The hard disk is modeled as two-layered disk composed with overcoating layer and the rest layers and the loading onto the disk is assumed axisymmetric. Solutions to equilibrium equations and compatibility equations are derived with the form of polynimial and Bessel function and coefficients satisfying boundary conditions are obtained differently for the case of body force, normal force and shear force. The risk of delamination are investigated for us to calculate the differences of strains at the interface between the disk and overcoating layer and the material properties preventing delamination are presented by calculating the differences of strains according to Young's modulus and density of disk.

ALD-assisted Hybrid Processes for improved Corrosion Resistance of Hard coatings

  • Wan, Zhixin;Kwon, Se-Hun
    • 한국표면공학회:학술대회논문집
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    • 한국표면공학회 2016년도 추계학술대회 논문집
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    • pp.105-105
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    • 2016
  • Recently, high power impulse magnetron sputtering (HIPIMS) has attracted considerable attentions due to its high potential for industrial applications. By pulsing the sputtering target with high power density and short duration pulses, a high plasma density and high ionization of the sputtered species can be obtained. HIPIMS has exhibited several merits such as increased coating density, good adhesion, microparticle-free and smooth surface, which make the HIPIMS technique desirable for synthesizing hard coatings. However, hard coatings present intrinsic defects (columnar structures, pinholes, pores, discontinuities) which can affect the corrosion behavior, especially when substrates are active alloys like steel or in a wear-corrosion process. Atomic layer deposition (ALD), a CVD derived method with a broad spectrum of applications, has shown great potential for corrosion protection of high-precision metallic parts or systems. In ALD deposition, the growth proceeds through cyclic repetition of self-limiting surface reactions, which leads to the thin films possess high quality, low defect density, uniformity, low-temperature processing and exquisite thickness control. These merits make ALD an ideal candidate for the fabrication of excellent oxide barrier layer which can block the pinhole and other defects left in the coating structure to improve the corrosion protection of hard coatings. In this work, CrN/Al2O3/CrN multilayered coatings were synthesized by a hybrid process of HIPIMS and ALD techniques, aiming to improve the CrN hard coating properties. The influence of the Al2O3 interlayer addition, the thickness and intercalation position of the Al2O3 layer in the coatings on the microstructure, surface roughness, mechanical properties and corrosion behaviors were investigated. The results indicated that the dense Al2O3 interlayer addition by ALD lead to a significant decrease of the average grain size and surface roughness and greatly improved the mechanical properties and corrosion resistance of the CrN coatings. The thickness increase of the Al2O3 layer and intercalation position change to near the coating surface resulted in improved mechanical properties and corrosion resistance. The mechanism can be explained by that the dense Al2O3 interlayer acted as an excellent barrier for dislocation motion and diffusion of the corrosive substance.

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용사피막의 마찰.마모 특성 평가에 관한 연구 (A Study on the Evaluation of the Friction and Wear Properties of the Sprayed Coating Layer)

  • 김영식;김윤해;김종호;최영국;강태영
    • Journal of Welding and Joining
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    • 제14권3호
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    • pp.66-74
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    • 1996
  • In this study, friction and wear properties of flame sprayed specimens and hard Cr plating specimens were tested, and their properties were compared each other in dry and lubrication condition. Ni-Cr powder and steel powder were used as the spray powder and sprayed on the steel(S45C) substrate by flame sprayed method. Each wear surface was observed with SEM after friction and wear test. The friction coefficient of the as-forged steel specimens was the highest among surface treatment specimens, and the other specimens appeared in order as follows ; hard Cr-plating specimens, Ni-Cr powder sprayed specimens, steel powder sprayed specimens. Comparing the wear volumes in dry condition, as forged steel specimens appeared the greatest wear volume, and the other specimens appeared wear volume in order as follows ; Ni-Cr powder sprayed specimens, steel powder sprayed specimens, hard Cr plating specimens. In friction and wear test, the hard Cr plating specimens were worn by the abrasive phenomenon, involving the cracks. The wear volume of steel powder sprayed specimens was lower than that of Ni-Cr powder sprayed specimens. Comparing the tensile strength of both sprayed coating layers, the steel powder sprayed coating layer was better than Ni-Cr powder sprayed coating layer.

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다층 퍼셉트론 신경망을 이용한 하드 디스크 결함 분포의 패턴 인식 (Pattern Recognition of Hard Disk Defect Distribution Using Multi-Layer Perceptron Network)

  • 문운철;이재두
    • 조명전기설비학회논문지
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    • 제21권6호
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    • pp.94-101
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    • 2007
  • 하드 디스크(Hard Disk) 결함의 표준 패턴 클래스는 6가지로 분류되며, 이는 하드 디스크 생산 공정의 불량 처리 과정에서 중요한 역할을 수행한다. 본 논문에서는 다층 퍼셉트론(Multi-Layer Perceptron)을 이용한 하드 디스크 결함 분포의 패턴 인식 기법을 제시한다. 결함 분포로부터 5가지의 특징들을 추출하고, 이를 이용하여 퍼셉트론의 입력을 구성하였으며, 미리 분류된 표준 패턴 클래스를 이용하여 퍼셉트론의 출력을 구성하였다. 구성된 입출력 데이터들은 오차 역전파(Error Back-Propagation) 알고리듬을 통하여 다층 퍼셉트론의 학습에 사용되었다. 테스트 결과 제시된 신경망은 하드 디스크의 패턴 분류에 만족할 만한 성능을 나타내었다.

Face stability analysis of large-diameter underwater shield tunnel in soft-hard uneven strata under fluid-solid coupling

  • Shanglong Zhang;Xuansheng Cheng;Xinhai Zhou;Yue Sun
    • Geomechanics and Engineering
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    • 제32권2호
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    • pp.145-157
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    • 2023
  • This paper aims at investigating the face stability of large-diameter underwater shield tunnels considering seepage in soft-hard uneven strata. Using the kinematic approach of limit upper-bound analysis, the analytical solution of limit supporting pressure on the tunnel face considering seepage was obtained based on a logarithmic spiral collapsed body in uneven strata. The stability analysis method of the excavation face with different soft- and hard-stratum ratios was explored and validated. Moreover, the effects of water level and burial depth on tunnel face stability were discussed. The results show the effect of seepage on the excavation face stability can be accounted as the seepage force on the excavation face and the seepage force of pore water in instability body. When the thickness ratio of hard soil layer within the excavation face exceeds 1/6D, the interface of the soft and hard soil layer can be placed at tunnel axis during stability analysis. The reliability of the analytical solution of the limit supporting pressure is validated by numerical method and literature methods. The increase of water level causes the instability of upper soft soil layer firstly due to the higher seepage force. With the rise of burial depth, the horizontal displacement of the upper soft soil decreases and the limit supporting pressure changes little because of soil arching effect.