• 제목/요약/키워드: Hand Lay-up

검색결과 56건 처리시간 0.021초

Bond Strength of Carbon Fiber Sheet on Concrete Substrate Processed by Vacuum Assisted Resin Transfer Molding

  • Uddin, N.;Shohel, M.;Vaidya, U.K.;Serrano-Perez, J.C.
    • Advanced Composite Materials
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    • 제17권3호
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    • pp.277-299
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    • 2008
  • High quality and expedient processing repair methods are necessary to enhance the service life of bridge structures. Deterioration of concrete can occur as a result of structural cracks, corrosion of reinforcement, and freeze.thaw cycles. Cost effective methods with potential for field implementation are necessary to address the issue of the vulnerability of bridge structures and how to repair them. Most infrastructure related applications of fiber-reinforced plastics (FRPs) use traditional hand lay-up technology. The hand lay-up is tedious, labor-intensive and relies upon personnel skill level. An alternative to traditional hand lay-up of FRP for infrastructure applications is Vacuum Assisted Resin Transfer Molding (VARTM). VARTM uses single sided molding technology to infuse resin over fabrics wrapping large structures, such as bridge girders and columns. There is no work currently available in understanding the interface developed, when VARTM processing is adopted to wrap fibers such as carbon and/or glass over concrete structures. This paper investigates the interface formed by carbon fiber processed on to a concrete surface using the VARTM technique. Various surface treatments, including sandblasting, were performed to study the pull-off tensile test to find a potential prepared surface. A single-lap shear test was used to study the bond strength of CFRP fabric/epoxy composite adhered to concrete. Carbon fiber wraps incorporating Sikadur HEX 103C and low viscosity epoxy resin Sikadur 300 were considered in VARTM processing of concrete specimens.

UV 경화형 복합재료의 진공압에 따른 기계적 경화 특성 분석 (Analysis of Mechanical Curing Properties Based on Vacuum Pressure of UV-Cured Composites)

  • 장용수;김정근;고선호;김홍건;곽이구
    • 한국기계가공학회지
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    • 제19권12호
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    • pp.87-97
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    • 2020
  • In this study, a UV-cured GFRP molding is made using a combination of hand lay-up and resin transfer molding, and its properties are analyzed. The molded plates produced using various vacuum pressures (0 mmHg, -450 mmHg, and -760 mmHg) are examined via a comparison of hand lay-up molding and resin transfer molding. Tests are conducted by processing tensile specimens (ASTM D-5083), flexural test specimens (ASTM D-790), and ILSS test specimens (ASTM D-2344) according to each ASTM standard with a molded plate. Similarly, the UV-cured GFRP molding is compared against GFRP using epoxy. It was confirmed that the mechanical strengths of all the specimens increased when the vacuum pressure was increased and when UV curing was applied. This is believed to be because as the vacuum pressure increases, the pores of the cured specimen are removed, thereby reducing defects, and the bonding force between the glass fiber and the resin is stronger than that of the epoxy resin. It is expected that if resin transfer molding methods and UV-cured resins are used for molding GFRP composites in industry, products with better mechanical properties and faster curing time will be produced.

RTM 을 이용한 복합재료 Bus Housing Panel의 개발 (Development of the Composite Bus Housing Panel Using RTM)

  • 김포진;이대길
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2001년도 춘계학술발표대회 논문집
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    • pp.189-192
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    • 2001
  • Resin transfer molding process has been widely used in the automobile industry, because the product with large area can be manufactured easily and the cost for the manufacturing is lower than that of compression molding and hand lay up method. Since RTM process is suitable for large bus housing panels, in this work, the composite housing panel was manufactured by RTM process and the mechanical properties, surface quality and the condition of manufacturing process were studied.

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인공해수중 GFRP의 피로특성에 관한 연구 (A study on fatigue properties of GFRP in synthetic sea water)

  • 김연직;임재규
    • 대한기계학회논문집
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    • 제17권6호
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    • pp.1351-1360
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    • 1993
  • 본 연구에서는 수적법(hand lay up : HLU)을 이용하여 단 섬유포(chopped strand mat : CSM)형태의 유리섬유를 불포화 폴리에스테르 수지에 강화시킨 복합 적층 판을 대상으로 해수중에서 굽힘·피로시험을 실시하여 피로균열 성장거동을 관찰하고 파면관찰을 통하여 GERP의 피로특성을 검토하였다.

규사코팅 FRP와 콘크리트 부착특성에 동결융해가 미치는 영향 (Effect of Freezing and Thawing on Adhesion of Cement Concrete with Coarse-sand Coated FRP)

  • 이규필;박광필;황재홍;김동규
    • 한국구조물진단유지관리공학회 논문집
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    • 제17권2호
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    • pp.117-123
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    • 2013
  • 원형 구조물의 보수/보강 및 FRP를 구조부재로 활용한 신설 구조물 시공을 위해서는 일정한 곡률반경을 갖는 곡면 FRP 부재가 요구된다. 그러나 현재까지 FRP 곡면부재는 수작업 (hand-lay-up) 또는 필라멘트 와인딩 (filament winding) 작업에 의해서만 생산이 가능하였으며, 대량 연속생산에는 한계가 있다. 또한 일반적으로 인발성형법 (pultrusion method)으로 생산된 FRP 부재가 상대적으로 물리적 특성이 우수한 것으로 알려져 있다. 따라서 FRP 부재를 일정곡률을 유지하며 인발로 뽑아낼 수 있는 신개념의 곡면 FRP 부재 인발성형법 제안 및 성형장비를 개발, 곡면 FRP 제품을 생산하였으며, 본 연구에서는 곡면 FRP 부재를 이용한 구조물 보수/보강시 야기될 수 있는 FRP와 콘크리트 부착면의 동결융해 영향을 분석하였다.

메탈 파우더/탄소 섬유강화 복합재료의 전자파 치폐 효과와 기계적성질 (Electromagnetic interference shielding effectiveness and mechanical properties using metal powder/carbon fiber and epoxy-matrix composites)

  • 한길영;안동규;김진석
    • 한국해양공학회:학술대회논문집
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    • 한국해양공학회 2004년도 학술대회지
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    • pp.376-379
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    • 2004
  • The aim of this study is to prepare mixed Ni/Mg/Al/Cu/Ti powder in epoxy matrix with carbon fiber (NCF, MCF, ACF, CCF, TCF) conductive composite possessing eletromagnetic interference(EMI) shilding effectiveness(SE). A series if NCF/MCF/ACF/CCF/TCF composite were prepared by the hand lay up method. The various compositions of NCF/MCF/ACF/CCF/TCF were 10, 25, 50 percent by weight. The best EMI shilding effectiveness of all NCF/MCF/ACF is doout 40dB.

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콘크리트 구조물용 하이브리드 섬유강화 복합재료 리바 물성에 관한 실험적연구 (An Experimental Study on the Mechanical Properties of Hybrid Fiber Reinforced Plastic(FRP) Rebar for Concrete Structure)

  • 배시연;신용욱;한길영;이동기;심재기
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2000년도 춘계학술발표대회 논문집
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    • pp.63-66
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    • 2000
  • This paper describes the need for a ductile Fiber Reinforced Plastic(FRP) reinforcement for concrete structures. Using the material hybrid and geometric hybrid, it is demonstrated that the pseudo-ductility characteristic can be generated in FRP rebar. Ductile hybrid FRP bars were successfully fabricated at 4mm and l0mm nominal diameters using an hand lay up method. Tensile specimens from these bars were tested and compared with behavior of FRP rebar and steel bar

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Double-lap-joint 로 2차 보강 접착을 한 FRP Sandwich Beam의 굽힘 거동 특성에 관한 연구 (A Study on bending behavior of FRP sandwich beam with 2nd reinforced by double-lap-joint)

  • 손충열;김익태;노민식;김성준;김상호
    • 한국해양공학회:학술대회논문집
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    • 한국해양공학회 2002년도 춘계학술대회 논문집
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    • pp.185-190
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    • 2002
  • It has made a special study of bending behavior of F.R.P sandwich beams with bonded 2nd-reinforced plies. Specimens were made of Chopped Mat 300-450, Roving Clothes 570 and the mixture weight ratio of Resin versus hardener was 55:45 for bending tests. it was fabricated by hand lay-up method, hardened for 24 hours in nature, cut specimens according to ASTM standard C393-94 Knowing exact behavior of bonded area's stress and strain depends upon various bonded F.R.P length on which covered lap joint. We also considered shear stress in adhered area and have done computational estimation by ANSYS as well. This study reveals that the length of plies covered lap joint are longer, Failure stresses are remarkably larger.

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나노탄소섬유와 나노카바이드섬유를 이용한 복합재의 제조와 활용에 관한 연구 (Preparation and Application of Fiber Composites made of Carbon Nanofibers and Carbide Nanofibers)

  • 임연수;김기덕;이재춘;김명수;김성수
    • 한국세라믹학회지
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    • 제37권6호
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    • pp.569-575
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    • 2000
  • Fabrication of carbon fiber reinforced composites was carried out by hand lay-up method. Carbon nanofibers and SiC nanofibers were used as filler in the composites fabrication. Carbon nanofibers, one of the new carbon materials, have 5∼500 nm in diameter and 5-10 nm in length. SiC nanofibers were modified by silicon monoxide vapor with carbon nanofibers. The composites were carbonized at 1000$^{\circ}C$ in a nitrogen atmosphere, and then densified by molten pitches impregnated in vacuum. Multiple cycles of liquid pitch impregnation and carbonization were carried out to obtain a desired density. The composites were characterized by density, microstructure. The inter-laminar shear strength (ILSS) test was performed for mechanical properties. For the new application, the microwave reflective proeprty of composites was investigated. Dielectric constant and permeability spectrum were measured in 12∼18 GHz frequency ranges. On the basis of the wave propagation theory in a lossy media, the reflection loss from the composite inter-layer was predict as a function of frequency.

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라인 브레이딩 펄트루젼을 이용한 하이브리드 섬유강화 복합재료 리바 제작에 관한 연구 (A Study on the Manufacturing of Hybrid Fiber Reinforced Plastic Rebar Using In-Line Braiding and Pultrusion)

  • 신용욱;한길영;이동기;심재기;오환교
    • 한국해양공학회:학술대회논문집
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    • 한국해양공학회 2000년도 춘계학술대회 논문집
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    • pp.57-62
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    • 2000
  • This paper describes the need for a ductile Fiber Reinforced Plastic(FRP) reinforcement for concrete structures. Using the material hybrid and geometric hybrid. it is demonstrated that the pseudo-ductility characteristic can be generated in FRP rebar. Ductile hybrid FRP bars were successfully fabricated at 4mm and 10mm nominal diameters using an hand lay up method. Tensile specimens from these bars were tested and compared with behavior of FRP rebar and steel bar

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