• The Transactions of The Korean Institute of Electrical Engineers
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• v.65 no.11
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• pp.1894-1899
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• 2016

In this paper, because the position sensor represents the important factor in BLDC (Brushless DC) motor drives, BLDC motor is necessary that the three Hall-sensors evenly be distributed around the stator circumference in case of the 3 phase motor. The Hall-sensor is set up in this motor to detect the main flux from the rotor. So the output signal from Hall-sensor is used to drive IGBT to control the stator winding current. However, in case of breakdown Hall sensor, we research that the estimation algorithm of Hall sensor signal to detect rotor position and for the speed feedback signals with BLDC motor whose six stator and two rotor designed. In addition, this paper presents a sensorless speed control of BLDC Motor using terminal voltage of the one phase. Rotor position information is extracted by indirectly sensing the back EMF from only one of the three terminal voltages for a three-phase BLDC motor.

• The Transactions of the Korean Institute of Power Electronics
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• v.18 no.3
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• pp.205-210
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• 2013

This paper presents a novel hall sensor fault detection and fault-tolerant control method for a high-speed permanent magnet synchronous motor (PMSM) drive system. A phase locked loop (PLL) type position estimator is used with a conventional interpolation based rotor position estimator to reduce position errors due to misalignment of hall sensors. The expected trigger time of hall sensor's output is used for detecting hall sensor fault condition and the PLL type position estimator is reconfigured for fault-tolerant control at the hall sensor fault condition. The proposed method can minimize current ripples during the transition from sensored control using hall sensors to sensorless control. Experimental results have been proposed to prove the validity of the proposed method.

• Journal of Magnetics
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• v.18 no.4
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• pp.454-459
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• 2013

This paper deals with an optimal angle error reduction method of magnetic position sensor using hall effect elements. The angle detection simulation for the magnetic position sensor is performed by 3 dimensional finite element method and Taguchi method, one of the design of experiments. The magnetic position sensor is required to generate ideal sine and cosine waveforms from its hall effect elements according to rotation angle for precise angle information. However, the output signals are easy to include harmonics due to uneven magnetic field distribution from permanent magnet in the air-gap in the vicinity of hall effect elements. For the Taguchi method, three design parameters related to position of hall effect elements and shape of back yoke are selected. The characteristics of optimal magnetic position sensor are compared with those of original one in terms of simulation as well as experiment. Finally, the performances of the motor adopting original model and optimal model are represented for the purpose of verification of motor performance due to signals from magnetic position sensor.

• Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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• v.26 no.5
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• pp.40-47
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• 2012

The PMSM position sensor using two rectangular hall sensors can restrictively acquire the 90[$^{\circ}$] position information of rotor according to electrical angle. Thus, the control method using this position sensor cannot react properly to a rapid load torque change. On the other hand, even though a sensorless method has the advantage of acquiring instantaneous rotor position information, the accuracy of position sensor can be determined by the gain value of estimator. This paper suggests a robust speed control method on torque fluctuation condition, which combines low cost two rectangular hall sensors and sensorless control method.

• Proceedings of the KIEE Conference
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• 2001.07b
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• pp.819-821
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• 2001

This paper describes a characteristics of MFL according to the position of Hall sensor Magnetic Flux Leakage(MFL) Method is used to detect surface defect in ferromagnetic plate. A plate has a surface defect and magnetizing equipment are producted to perform Non-Destructive Testing(NDT) using MFL. The SM 45C carbon steel plate is adopted to this experiment. there is a artifical defect with a twice of thickness and a half of depth of plate. Magnetizing equipment is composed of yoke made by layer-built of silicon sheet steel, NdFeB magnetic and iron brushes. Detecting defect is performed by MFL NDT using Hall sensor. It is shown that magnetic flux detected by Hall sensor is affected according to the position of Hall sensor through MFL experiment and numerical analysis.

• Journal of Sensor Science and Technology
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• v.14 no.2
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• pp.85-90
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• 2005

In this study, we have fabricated a three branches vertical Hall sensor for detecting three phases rotation informations of miniaturized brushless motor. The sensor gives three position signals phase shifted by $120^{\circ}$, corresponding to the motor driving signals. The branch has one Hall output and one input each other. The central part acts as common driving input. Sensor has branch width of $150{\mu}m$ and distance from central electrode to Hall electrode of $100{\mu}m$. The sensitivity of sensor is 250 V/$A{\cdot}T$ at magnetic field of 0.1 T. It has also showed three sine waves of Hall voltages with $120^{\circ}$ phase over a $360^{\circ}$ rotation. A packaged sensing part are $2{\times}2mm^{2}$ and has been successfully tested on a motor rotation at a speed up to 60,000 rpm.

• The Transactions of the Korean Institute of Electrical Engineers P
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• v.66 no.2
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• pp.53-57
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• 2017

This papers propose a Hall-effect sensors position error compensation method in a sunroof system using a BLDC motor with a low-cost MCU. If the BLDC motor is controlled with this wrong position, the torque ripple and operating current can be increased and the average torque also decreases. Generally, sunroof system has characteristics that operate at constant load for several seconds. It is possible to find the minimum operating current value while changing the position of the Hall-effect sensor during the sunroof operation by using these characteristics. Therefore, propose a method to change the Hall-effect sensor position and find the minimum current value. The validity of the proposed algorithm is verified through experiments.

• Journal of Electrical Engineering and Technology
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• v.11 no.4
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• pp.889-897
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• 2016

This paper presents an improved approach for compensating rotor position signal displacement in brushless DC (BLDC) motors with misaligned hall-effect sensors. Typically, the hall-effect sensors in BLDC motors are located in each phase and positioned exactly 120 electrical degrees apart. However, limitations in mechanical tolerances make it difficult to place hall-effect sensors at the correct location. In this paper, a position error compensator to counteract the hall-effect sensor positioning error is proposed. The proposed position error compensator uses least squares error analysis to adjust the relative position error and back-EMF information to reduce the absolute offset error. The effectiveness of the proposed approach is verified through several experiments.

• Journal of Electrical Engineering and Technology
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• v.11 no.4
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• pp.931-938
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• 2016

Application of vector control scheme for consumer products is enlarging to improve control performance. For the field-oriented control, accurate position detection is essential and generally requires expensive sensors. On the other hand, cost-reduction is important in home appliances, so that binary-type Hall-effect sensors are commonly used rather than using an expensive sensor such as an encoder. The control performance is directly influenced by the accuracy of the position information, and there exist non-uniformities related to Hall sensors in electrical and mechanical aspects, which result in distorted position information. Therefore, to get high-precision position information from low-resolution Hall sensors, this paper proposes a new position estimator consisting of a Kalman filter and feedforward compensation scheme, which generates a linearly changing position signal. The efficacy of the proposed scheme is verified by simulation and experimental results carried out with a 48-pole permanent magnet motor.

• Journal of Power Electronics
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• v.5 no.1
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• pp.62-66
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• 2005

A simple fault correction method for rotor position detection of a brushless DC(BLDC) motor with trapezoidal back EMF(electromotive force) using a Hall effect latch unit is presented. The reason why the Hall effect latch unit does not operate properly during the startup of a BLDC motor is thoroughly explained. To solve this problem, a simple code change method and its hardware implementation issues are proposed and discussed.