• Proceedings of the Korean Society of Precision Engineering Conference
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• 2005.06a
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• pp.104-107
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• 2005

Recently, according to the development of semiconductor industry, needed to high-integration and high-functionality. These changes are required for silicon wafer of large scale diameter and precision of TTV (Total Thickness variation). So, in this research, suggest that the method of monitoring system is using motor current. This method is needed for observation of silicon wafer grinding process. Motor current sensor is consisted of hall sensor. Hall sensor is known to catching of change of current. Received original signal is converted to the diginal, then, it is calculated RMS values, and then, it is analysed in computer. Generally, the change of force is relative to the change of current, So this reason, in this research tried to monitoring of motor current change, and then, it will be applied to analysis for silicon wafer grinding process. using motor current sensor.

• Proceedings of the KIEE Conference
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• 2008.10c
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• pp.132-135
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• 2008

This paper presents a PLL(Phase Lock Loop) control method for speed control of high speed miniature BLDCM(Brushless DC Motor) using hall sensor. The Proposed PLL based speed control method uses a only phase shift between reference pulse signal according to speed reference and actual pulse signal from hall sensor. It doesn't use any speed calculation, and calculates a direct current reference from phase shift. The current reference is changed to reduce the phase shift between reference and actual pulse. So the actual speed can keep the reference speed. The proposed control scheme is very simple but effective speed control is possible.

• Journal of Sensor Science and Technology
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• v.10 no.1
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• pp.33-41
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• 2001

Wire ropes have been widely used in industrial applications, wherever heavy weight should be carried safely or mechanical energy should be transmitted fast. Especially, wire rope failures in operating elevator may lead to extensive property damage and serious injury to nearby personnel. Hence, it is very important to inspect wire rope periodically. Failure defection of wire rope requires fundamental knowledge of wire rope construction, rope behavior, properties of fault, sensing and signal processing method. In this research, the development of a new fault detecting system incorporating Hall-effect sensors to detect flaws such as abrasion, broken wire, corrosion and deformation for aged wire ropes in elevator, is described. For using a detector as a portable instrument, several performances for implementing sensing part with Hall-effect sensor, analog signal processing unit and programs are described. Experiments and field testing results for the implemented detecting system are also given. As a result, it is verified that the detecting system has good efficiency for inspecting faults of aged wire ropes in service.

• The Transactions of the Korean Institute of Power Electronics
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• v.9 no.6
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• pp.536-543
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• 2004

Slotless Permanent Magnet Brushless DC Motor(PM BLDC) with the characteristics of high speed and power density has been more widely used In Industrial and factory machine. Generally, PM BLDC meter is necessary that the three Hall-lCs evenly be distributed around the stator circumference in case of the 3 phase motor. The Hall-ICs are set up in PM BLDC Motor to detect the main flux from the rotor. therefore the output signal from Hall-ICs is used to drive a power transistor to control the stator winding current. However, instead of using three Hall-ICs, if it used only one Hall-IC, we can estimate information of the others phase in sequence through a rotor This paper identified the characteristics and performance by using one Hall-IC with the 3-phase, 2-pole, 6-slot PM BLDC motor.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2005.06a
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• pp.108-113
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• 2005

In this study, rotary type diamond dressing system for ultra-precision centerless grinding for ferrule was developed at the first time and experiments were conducted with AE sensor and hall sensor system to verify the optimum dressing condition for ultra-precision centerless grinding for ferrule. The correlations with the condition of dressing are evaluated by AE signal analysis with root mean square (RMS) and frequency analysis. And current signals from hall sensor are also studied as a factor of dressing optimum condition selection. Dressing process was conducted to investigate the effects of depth of cut, rotating speed, and the number of overlap to select the optimum condition of rotary dressing system of ultra-precision centerless grinding machine for ferrule fabrication. In order to verify the optimum condition of dressing, AE and current signals were compared with the surface quality of dressing wheel and grinding wheel for ultra-precision ferrule grinding. All of these experiments were completed by Taguchi Methodology to reduce experimental time. Hence, the optimum condition of rotary dressing system for ultra-precision centerless grinding for ferrule fabrication can be selected following to the experiment result from signals of AE and hall sensor.

• Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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• v.22 no.2
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• pp.120-127
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• 2008

This paper proposes a new vector control method using two rectangular hall sensors instead of using the expensive encoder and resolver. The proposed method estimates the speed and motor position by using the quadruple of two hall sensors signals instead of encoder signal. The proposed new speed estimation method is stable under the rated speed range. This algorithm will be able to moderate prices of the whole system and apply to the condition unfitted with encoder and resolver.

• The Transactions of The Korean Institute of Electrical Engineers
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• v.61 no.2
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• pp.298-302
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• 2012

The linear encoder used in the BLAC driving circuit consists usually analog type sensor, and need signal transform from analog sinusoidal to digital one for application in the PWM algorithm that is used to control motor current. When the motor is driven in low speed, it is required many operations and higher quality DSP to convert the hole sensor signal to digital one with enough resolution. In this paper, the another method to convert that signal with enough resolution without calculation of sine function is proposed. This is very simple and have high resolution even if the motor is driving in low speed. To verify the proposed method, BLAC motor is used, and it is proved that the motor is tracking well the reference step signal in the low speed as well as in the high one.

• The Transactions of the Korean Institute of Electrical Engineers D
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• v.49 no.8
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• pp.451-458
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• 2000

The precise speed and position control technique for Brushless DC Motor demands accurate position and speed feedback information. Generally, resolver or absolute encoders are used as speed and positiion sensor. But they increase cost and more problem happens at low speed than high speed specially. Therefore, in this paper, optimal speed observer is proposed for decreasing size and cost of whole system. And also, we consider the error problem about the system modeling and measurement at low speed range as well as high speed. The overall system consists of two parts, a drive and a speed observer. We make use of Least square curve fitting algorithm as speed observer and can overcome low resolution by proposed observer. Also, because of using the signal of hall sensor, robust control is possible in low speed as well as high speed for the change of the parameters of the system and disturbance. To construct observer using the signal of hall sensor, we design the pulse multiplier circuit and the software of microprocessor, AT89CC2051. Finally, the performance of the proposed observer is exemplified by some simulations and experiments.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.29 no.2 s.233
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• pp.311-317
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• 2005

NC controller parameters are fixed when the controller is combined with a machine. However, the characteristics of controller could be changed as it has being used by the machine or other environmental conditions. Ultimately, it results in tool positioning accuracy changing. The loading torque in servo motor also influences on the positioning accuracy. This study focus on a measuring and analysing method for verifying the angular positioning accuracy of NC servo motor. We used a high resolution A/D converter for acquiring analogue signal of rotary encoder in servo motor. Generating tool path by the combination of axial movements (X,Y,Z) is compared with the encoder signals with the servo motor torque. The current variation signal is also read from the servo motor power using a hall sensor and converted to the motor torque. The method of analysing proposed in this study will be used for determining the gains (tuning) of parameter in NC controller, when the controller is set up at a machine initially or the controller condition is changed during the work.

• Journal of the Korea institute for structural maintenance and inspection
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• v.23 no.7
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• pp.129-136
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• 2019

In this study, the magnetic flux leakage technique was applied to diagnose steel plate damage, imaging technique was applied through those signals. Steel plate specimens with different thicknesses were prepared for the imaging the magnetic flux leakage signal, and 6 different depths of damage were artificially processed at the same locations on each specimen. The sensor head consist hall sensor and magnetization yoke was fabricated to magnetize the steel plate specimen and measure the magnetic flux leakage signal. In order to remove the noise and increase the resolution of the image in the signal collected from the hall sensor, various of signal processing was performed. P-P value was analyzed for each channel to analyze the magnetic flux leakage signals measured from each damaged part. Based on the above processed signals and analysis, it was converted into heatmap image. Through this, it was possible to identify the damage on the steel plate at glance by imaging magnetic flux leakage signal.