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A Study on The Φ 9mm Titanium Alloy Wire (9mm 합금타이타늄 중간 선재 연구)

  • Kim, Sang-Yeoun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.13 no.1
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    • pp.8-13
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    • 2012
  • Ti-3Al-2.5V ingot was produced, processed into a titanium alloy wire of 9mm diameter, and the characteristics were studied in comparison with imported material. The ingot satisfied ASTM Grade 9 standard showing oxygen content of 0.11wt% and iron content of 0.085wt%. The hardness of the 9mm diameter titanium alloy was similar to that of the imported material showing values between 225 and 250Hv, and the tensile strength of the imported material was 804MPa while that of the domestic development was 734MPa. The elongation of the imported material was 12% while that of the domestic development was 22%. A new process of manufacturing 9.0mm diameter titanium alloy wire through forging and multi-step hot rolling process out of 400mm diameter ingot was developed.

Effect of the Physical Property of Insulator on the Slurry Stability (슬러리의 안정화가 애자의 물리적 특성에 미치는 영향)

  • 안용호;최연규;송병기;한병성
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.14 no.12
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    • pp.979-986
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    • 2001
  • This paper was researched the effect of slurry stability on the mechanical and electrical property of the porcelain insulator with various raw materials such as feldspar, quartz, clay and l7wt% alumina. The slurry was fabricated after ball milling the mixed raw materials. Green compacts were made by the extrusion and were sintered at 1300$\^{C}$ for 60min in the tunnel kiln. All of the specimens were densified 96% of the theoretical density. The 3-point flexural strength($\sigma$$\_$B/) of the specimen stabilized slurry pH 7.8 was 1650 k9/㎠ and the vickers hardness(Hv) and the fracture toughness(K$\_$IC/) were 27.5 GPa and 2.2 MPa$.$m$\^$$\sfrac{1}{2}$/, respectively. The mechanical properties of the specimen stabilized slurry PH 9.3 were 1716 kg/㎠($\sigma$$\_$B/), 27.6 GPa(Hv) and 3.0 MPa$.$m$\^$$\sfrac{1}{2}$/(K$\_$IC/), respectively. The dielectric strength was increased from 8.3kV/mm to 13.2kV/mm as the increase of the slurry pH from 7.8 to 9.3. Therefore the physical properties of the specimen stabilized slurry pH 9.3 were improved.

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스파타링에 의한 탄화티탄 피복에 관한 연구

  • 김병옥;방병옥;윤병하
    • Journal of the Korean institute of surface engineering
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    • v.23 no.1
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    • pp.16-26
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    • 1990
  • The standrd electrolyte for the electrodeposition of chromium were preparwith reagent grade chromic acid(200g/L), sulfuric acid(pH=1.8)and oxalic acalic acid(640g/L)as additive. Carbon content in chromium plating varied about2.0-3.8 wt% with current density and temperatures of the bath. The hardeness of chromium platings incresed with increasing the annealing temperatures and showed maximum value of about Hv 1700 after annealing at$ 700^{\circ}C$for 60min. But, decreased it as annealing at above $700^{\circ}C$. The reason for varing thee hardness of chromium codeposited with carbon gradually foumed chromium carbide(Cr7C3), but that changed to Cr23C6 as annealing temperature at above $^700{\circ}C$. The X-ray diffraction pattern indicated that chromium carbides, such as Cr7C3 or Cr3C2, formed at formed at above $300^{\circ}C$. titanium coating sputtered on the on surface of chromium plating had performed and determined the hardness after annealing at 500, 600, $700^{\circ}C$ for 60min. the maximum hardeness was about Hv 2400 as annealing at $700^{\circ}C$. The titanium carbide formed in layer was identified by X-ray diffraction. It was confirmed that chromium and titanium carbide has effect of increasing the hardness.

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A Study on the Microstructures and Properties of $Al-SiC)_p$ Metal Matrix Composites Fabricated by Spray Forming Process (분무성형법에 의해 제조된 $Al-SiC)_p$ 금속기 복합재료의 미세조직과 성질에 관한 연구)

  • 김춘근
    • Journal of Powder Materials
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    • v.1 no.1
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    • pp.42-51
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    • 1994
  • 6061Al-SiCP metal matrix composite materials(MMCs) were fabricated by injecting SiCP particles directly into the atomized spray. The main attraction of this technique is the rapid fabrication of semi-finished, composite products in a combined atomization, particulate injection(10 $\mu\textrm{m}$, 40 $\mu\textrm{m}$, SiCP) and deposition operation. Conclusions obtained are as follows; The microstructure of the unreinforced spray formed 6061Al alloy consisted of relatively fine(50 $\mu\textrm{m}$) equiaxed grains. By comparision, the microstructure of the I/M materials was segregated and consisted of relatively coarse(150 $\mu\textrm{m}$) grains. The probability of clustering of SiCP particles in co-sprayed metal matrix composites increased it ceramic particle size(SiCP) was reduced and the volume fraction was held constant. Analysis of overspray powders collected from the spray atomization and deposition experiments indicated that morphology of powders were nearly spherical and degree of powders sphercity was deviated due to composite with SiCp particles. Interfacial bonding between matrix and ceramics was improved by heat treatment and addition of alloying elements(Mg). Maximum hardness values [Hv: 165 kg/mm2 for Al-10 $\mu\textrm{m}$ SiCp Hv--159 kg/mm2 for Al-40 $\mu\textrm{m}$SiCp] were obtained through the solution heat treatment at $530^{\circ}C$ for 2 hrs and aging at $178^{\circ}C$, and there by the resistance were improved.

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TiN and TiC Gas Alloying of Ti-6Al-4V Alloy by CO2 Laser (CO2 레이저를 이용한 Ti-6Al-4V합금의 TiN 및 TiC 가스 합금화)

  • Song, K.H.;Lee, O.Y.
    • Journal of the Korean Society for Heat Treatment
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    • v.9 no.3
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    • pp.177-186
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    • 1996
  • Surface alloying of Ti alloy by $CO_2$ laser is able to produce few hundred micrometers thick TiN or TiC surface-alloyed layer with high hardness on the substrate by injecting reaction gas($N_2$ or $CH_4$). Laser surface alloying by means of process control is in many applications essential in order to obtain predictable hardening layer. This research has been investigated the effect of such parameters on TiN and TiC gas alloying of Ti-6Al-4V alloy by $CO_2$ laser. The maximum surface hardness of TiN layer was obtained 1750Hv on the conditions of 0.8kW laser power, 0.8m/min scanning speed and 100% $N_2$ atmosphere. However, the maximum hardness of TiC formation layer after laser treatment was about 630Hv. As scanning speed was increased, the hardness and depth of these layers were decreased at constant laser power.

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Improvement of Surface Hardness of 2205 Duplex Stainless Steel by Laser Shock Peening and Observations of Surface Changes (레이저 쇼크 피닝에 의한 2205 듀플렉스 스테인리스강의 표면 경도 향상과 표면 변화 관찰)

  • Lim, H.T.;Jeong, H.M.;Kim, P.K.;Jeong, Sung-Ho
    • Laser Solutions
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    • v.14 no.1
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    • pp.19-24
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    • 2011
  • This work reports the results for laser shock peening of duplex stainless steel (22% Chromium - 5% Nickel) using a pulsed Nd:YAG laser (wavelength = 532nm, pulse width = 8ns). for the application to high-capacity pumps for seawater desalination plants. By properly selecting the process parameters such as laser intensity of 10GW/$cm^2$, laser pulse density of 75pulse/$mm^2$, and $100{\mu}m$ thick aluminum foil as an absorbent coating layer, the surface hardness of duplex stainless steel could be enhanced by 26%, from 256HV to 323HV with little changes in surface morphology and roughness. The depth of laser shock peened layer was measured to be around 2mm. The large enhancement of surface hardness is considered to have high practical importance in minimizing abrasive and corrosive deterioration of pump parts.

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Characteristics of 14K white gold by age-hardening treatment

  • Yun, Don-Gyu;Seo, Jin-Gyo;Sin, So-Ra;Park, Jong-Wan
    • Proceedings of the Materials Research Society of Korea Conference
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    • 2012.05a
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    • pp.107.1-107.1
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    • 2012
  • Because of beautiful glossy and color, the value of gold leverage is very high in Europe. For improve the quality of white gold, we performed heat treatment on 14K white gold alloys at various age-hardening conditions. Age-hardening behavior and the related phase transformation changes were studied to elucidate the hardening mechanism of 14K white gold alloys. For solid solution treatment [ST], casted 14K white gold alloy specimens were treated at high temperature ($750^{\circ}C$) during 30 minute, and the specimens dropped to water for quenching immediately. For Age-hardening treatment [AT], the specimens were treated at various temperatures ($250^{\circ}C{\sim}300^{\circ}C$). After the heat treatment, we observed increased hardness from 144 Hv to 214 Hv by Vicker's hardness tester. Variation of the grain size measured by optical microscopy (OM) and scanning electron microscopy (SEM) images. By electron probe micro-analysis (EPMA) mapping analysis, we investigated that irregular particles were changed uniformly. After heat treatment, 14K white gold alloys showed improved hardness and became uniformity of grain size by age-hardening treatment.

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마찰교반접합공정을 적용하여 겹치기 접합을 실시한 복합조직강의 미세조직과 기계적 특성

  • Kim, Sang-Hyeok;Lee, Gwang-Jin;U, Gi-Do
    • Proceedings of the Materials Research Society of Korea Conference
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    • 2012.05a
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    • pp.103.1-103.1
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    • 2012
  • 본 연구는 차량경량화를 위하여 높은 인장강도와 우수한 인성을 가지는 590MPa급 이상조직강(Dual phase steel)을 이용하여 1991년 TWI(The Welding Institute)에서 개발된 마찰교반접합을 적용하여 접합을 실시하였다. 접합의 공정조건으로 툴의 회전속도는 250~350 RPM, 접합속도로는 50~350 mm/min로 겹치기접합을 실시하였다. 접합에서 사용된 툴은 Megastir에서 제작한 고융점마찰교반접합용 툴인 PCBN(Q-60)을 이용하였고 연구에 사용된 DP590은 포스코(POSCO)에서 제작된 1.4t(mm) 두께인 AHSS(advanced high strength steels)을 사용하였다. 모재인 DP590과 접합체의 미세조직은 광학현미경과 주사전자현미경을 이용하여 관찰하였으며 기계적 특성은 경도시험과 인장시험을 실시하여 조사하였다. 경도의 분포는 모재에서 약 220~230Hv이며 TMAZ부분에서 상승하기 시작하여 접합부에서 약 320Hv까지 상승하는 경향을 보였으며 인장시험 결과 접합속도 100~200 mm/min에서는 모든 시편이 모재에서 파단되어지는 것을 확인할 수 있었다. 위와 같은 결과 300~350 RPM, 100~200 mm/min의 공정조건에서는 접합이 성공적으로 이루어졌으며 차량경량화에 적용이 가능하다고 판단되어진다.

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Synthesis of TiB2 Dispersed Cu Matrix Composite Material by the Combination of the Mechanical Milling and Plasma Activated Sintering Process (기계적 밀링과 플라즈마 활성 소결법에 의한 TiB2 분산 Cu기 복합재료 제조)

  • Kim, Kyong-Ju;Lee, Gil-Geun;Park, Ik-Min
    • Journal of Powder Materials
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    • v.14 no.5
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    • pp.292-297
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    • 2007
  • The present study was focused on the synthesis of a $TiB_2$ dispersed copper matrix composite material by the combination of the mechanical milling and plasma activated sintering processes. The $Cu/TiB_2$ mixed powder was prepared by the combination of the mechanical milling and reduction processes using the copper oxide and titanium diboride powder as the raw material. The synthesized $Cu/TiB_2$ mixed powder was sintered by the plasma activated sintering process. The hardness and electric conductivity of the sintered bodies were measured using micro vickers hardness and four probe method, respectively. The relative density of $Cu/TiB_2$ composite material sintered at $800^{\circ}C$ showed about 98% of theoretical density. The $Cu-1vol%TiB_2$ composite material has a hardness of about 130Hv and an electric conductivity of about 85% IACS. The hardness and electric conductivity of $Cu-3vol%TiB_2$ composite material were about 140 Hv and about 45% IACS, respectively.

Isothermal Heat Treatment of AISI 430 Ferritic Stainless Steel after High Temperature Gas Nitriding

  • Park, Sang-Jun;Kim, Jung-Min;Kang, Hee-Jae;Kang, Chang-Yong;Kim, Yung-Hee;Sung, Jang-Hyun
    • Journal of the Korean Society for Heat Treatment
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    • v.25 no.3
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    • pp.115-120
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    • 2012
  • It has been known that the ferritic stainless steel can be changed to martensitic stainless steel when nitrogen is added. However the high hardness of martensitic stainless steel prevents the plastic deformation. In this study, instead of martensite, the surface microstructure was changed into nitrogen pearlite to increase the plastic deformation easily by isothermal heat treatment after high temperature gas nitriding (HTGN) the AISI 430 ferritic stainless steel. The isothermal treatment was carried out at $780^{\circ}C$ for 4, 6, and 10 hrs, respectively, after HTGN treatment at $1100^{\circ}C$ for 10 hrs. The surface layer of isothermal-treated steel appeared nitrogen pearlite composed with fine chromium nitride and ferrite. Hence, the interior region that was not affected by nitrogen permeation exhibited ferrite phase. When quenching the isothermal treated steel at 1100oC, martensitic phase formed at the surface layer. The hardness of surface layer of isothermal-treated steel and quenched steel measured the value of 150~240 Hv and 630 Hv, respectively.