• 한국전산유체공학회:학술대회논문집
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• 한국전산유체공학회 2008년도 학술대회
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• pp.148-154
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• 2008

Diverging channel from gas burner exit to the inlet section of Heat Recovery Steam Generator (HRSG) has been re-designed for 1 MW system. To improve the uniformity in velocity and temperature distribution of existing design(Case A and B) of 300 kW HRSG system, two additional test geometries have been chosen for the numerical simulation. At first, gas burner exit section has been centered to the inlet section of boiler(Case C) and uniformity has been improved considerably. Secondly, the diverging channel length can be further reduced for compact geometry with new guide vane design (Case D and E). Proposed design shows overall improvement in uniformity in velocity and temperature distribution compared to existing one.

• 한국태양에너지학회 논문집
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• 제28권6호
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• pp.33-39
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• 2008

The purpose of this study is not only to evaluate the stress behavior of tubes in superheater in HRSG during the load change operation but also to find root causes of failure from stress behavior. Firstly, temperature during operation was collected to perform stress analysis from actual HRSG. Part load and full load stress analysis which can be represented as the whole load change operations were performed using commercial finite element software. The possibility that can lead to tubes failure is found by stress analysis and its results is compared with metallurgical mircrostructure of failed tube which was taken from actual HRSG.

• Journal of Advanced Marine Engineering and Technology
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• 제23권5호
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• pp.670-678
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• 1999

Heat recovery steam generator(HRSG) is a principal component of the combined cycle power plant (CCPP) which utilizes the waste energy of the gas turbine exhaust gas. A design of the HRSG is a keypoint to achieve high cycle efficiency with competitive cost. This paper presents a brief review on the design of a HRSG which covers the basic design parameters and their effects on the performance and the investment cost. Finally the concept of the optimum design point is presented according to the selection of a pinch point temperature difference and a steam pressure as an illustrated case.

• 대한기계학회논문집B
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• 제23권11호
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• pp.1410-1417
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• 1999

A thorough understanding of the transient behavior during start-up is essential in the design and operation of the heat recovery steam generator(HRSG). During this period of time, material that is exposed to high temperature and experiences a large temperature variation is subject to high thermal stress. In this work, a transient formulation of the HRSG is constructed including the estimation of the thermal stress and fatigue of the drum wall. Start-up behavior of a single-pressure HRSG is analyzed and the effect of bypassing part of the gas turbine exhaust flow on the thermal stress evolution is examined. It is found that the modulation of the gas flow rate using a bypass damper is very useful in view of reducing the thermal stress of the drum and ensuring the fatigue lifetime.

• 대한기계학회논문집B
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• 제33권6호
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• pp.403-410
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• 2009

This paper proposes a new approach to find the optimum ratios between sizes of the heat exchangers of the heat recovery steam generator (HRSG) system with limited size to maximize the efficiency of the steam turbine (bottom) cycle of combined cycle power plants (CCPP), but without performing the bottom cycle analysis. This could be achieved by minimizing the unavailable exergy (the sum of the destroyed and the lost exergies) resulted from the heat transfer process of the HRSG system. The present approach is relatively simple and straightforward because the process of the trial-and-error method, typical in performing the bottom cycle analysis for the system optimization, could be avoided. To demonstrate the usefulness of the present method, a single-stage HRSG system was chosen and the optimum evaporation temperature was obtained corresponding to the condition of the maximum useful work. The results show that the optimum evaporation temperature based on the present exergy analysis appears similar to that based on the bottom cycle analysis. Also shown is the dependency of size (NTU) ratios between the heat exchangers on the inlet gas temperature, which is another important factor in determining the optimum condition once overall size of the heat recovery steam generator is given. The present approach turned out to be a useful tool for optimization of the singlestage HRSG systems and can easily be extended to multi-stage systems.

• 한국가스학회지
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• 제16권1호
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• pp.1-7
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• 2012

복합 화력발전소 배열회수보일러에서의 입구 덕트 확관 형상 변화에 따른 전열관군 전단에서의 유동 균일화 특성을 유동수치해석을 통하여 분석하였다. 배열회수보일러의 입구는 가스터빈 후류의 출구에 해당하고 가스터빈 후류는 강한 선회 및 난류 유동이다. 본 연구에서 배열회수 보일러 입구 유동 경계조건은 가스터빈을 통과한 출구 유동 해석 결과를 이용하여 수행하였다. 배열회수보일러의 전열관군 전단에서의 유동 균일화 특성이 배열회수 보일러의 효율에 직결되므로 입구 덕트 확관 변곡점의 위치 변화에 따라 유동 균일화 특성을 파악함으로써 배열회수 보일러의 형상 최적화의 기반을 마련하는 것을 목적으로 하였다. 본 연구로부터 배열회수 보일러 확관의 변곡점의 위치가 기준 형상에서 낮은 위치에서 전열관군 전단에서 최적의 유동 균일화가 이루어짐을 알았다.

• 대한기계학회논문집A
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• 제36권12호
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• pp.1535-1542
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• 2012

배열회수 증기발생기는 복합발전플랜트에서 사용되는 주요기기로서, 박판으로 제작된 대형구조물이며 열변형과 열피로에 매우 민감하다. 따라서 운전 중에 발생하는 열피로에 의한 파손을 예방하기 위하여 대규모해석 기반의 안전성 평가가 필요하다. 따라서 본 연구에서는 대규모해석을 수행하고 이를 활용하여 배열회수 증기발생기의 손상 메커니즘 분석 및 해결방안을 도출하고자 한다. 또한 이를 반영하여 열변형과 열피로를 예방하고 건전성을 확보할 수 있는 모델을 제안 및 검증하고자 한다. 이는 수직형 배열회수 증기발생기의 안전성 향상을 위한 기초자료로 활용된다.

• 한국전산유체공학회지
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• 제14권3호
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• pp.1-8
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• 2009

Diverging channel from gas engine exit to the inlet section of Heat Recovery Steam Generator (HRSG) has been re-designed for 1 MW system. To improve the uniformity in velocity and temperature distribution of existing design(Case A and B), two additional test geometries have been chosen for the numerical simulation. At first, gas burner exit section has been centered to the inlet section of the boiler(Case C) and uniformity in velocity and temperature distribution has been improved considerably. Secondly, the diverging channel length can be further reduced to compact geometry with new guide vane design (Case D and E). Proposed design shows overall improvement in uniformity in velocity and temperature distribution compared to existing one.

• 한국연소학회:학술대회논문집
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• 한국연소학회 2012년도 제44회 KOSCO SYMPOSIUM 초록집
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• pp.3-6
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• 2012

Analysis method for the radiation heat transfer from the duct burner flame to the heat exchanger in a Heat Recovery Steam Generator (HRSG) was presented to supplement the existing thermal design process. Flame on a burner and a heat exchanger were postulated as imaginary planes and flame temperature, surface and emissivity was simplified in a aspect of engineering approach. The calculated local flame radiative heat flux on the heating surface was compared with the heat flux of 3-atomic gas radiation and convection.

• 대한설비공학회:학술대회논문집
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• 대한설비공학회 2008년도 하계학술발표대회 논문집
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• pp.1172-1177
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• 2008

Diverging channel from gas burner exit to the inlet section of Heat Recovery Steam Generator (HRSG) has been re-designed for 1 MW steam supply and power generation system. Three different test geometries have been chosen for the numerical simulation. The existing design for 300 kW HRSG system (CASE B) has been improved by geometry and position changes of inlet guide vanes along with gas velocity entrance angle at the diverging channel inlet (CASE C). Both cases has been compared with the case where hot combustion gas is directly injected without any guide vanes (CASE A). Improved design shows overall uniform velocity and temperature distribution compared to existing design.